Bosch StarlockPlus Model GOP18V-34N OMT Review

Professional Cordless Oscilating Multi-Tool

4/5

Manufacturer: Bosch
Model number: GOP18V-34N
Price: $159.00 Bare Tool
Power source: 18V lithium-Ion Batteries
Weight: 2.7 Lbs. Bare Tool

Features and Specifications

The Bosch Professional OMT features a large, heavy-duty, spring-loaded blade release lever. It is easy to grab while wearing gloves. Blades immediately eject when the lever is pulled.

• Height: 3.6″
• Length: 11.1″
• Width: 3.5″
• Speed Range: 10,000-20,000 OPM
• Weight: 2.7 Lbs. (Bare Tool)

Bosch carried over their proven variable speed setting dial into the new Professional OMT. Additionally, the GOP18V-34N is compatible with Starlock and StarlockPlus pattern OMT blades. In addition to this, Bosch included Starlock 3D mounting technology in the blade mounting system.  The system is “3D” in that it grabs the blade from three dimensions of points of contact. This allows for enhanced torque transfer, with less vibration, while still allowing for lightning-fast blade changes.

Improved Ergonomics

Previous versions of the Bosch OMT were bulky and cumbersome. They felt more similar to a grinder than a precision cutting tool. The new GOP18V-34 slims and lengthens the grip portion of the tool and moves the battery to the end of the grip. The battery now inserts perpendicular at the end of the grip, allowing the tool to stand up independently. Additionally, this allows larger battery packs to be used with the new Bosch OMT in cutting applications like flush cuts. Previous versions were limited to compact batteries to perform these tasks.

Bright LED Worklight

The Bosch Professional OMT’s bright LED work light makes working in corners, closets, crawl spaces, etc.. a piece of cake. It broadcasts a wide cone of light that illuminates the entire work surface. The light can also be independently activated without turning the tool on. The main control switch on the top of the tool has two detent positions. The first is for work light only, while the second position turns on the OMT.

Our crew found this especially beneficial when cutting out damaged drywall in a bedroom closet with no lights. The light was used to line up the blade and the tool was then turned on to perform the cut.

Bosch Professional OMT Cutting Performance

Many tool companies describe their cordless tools as having “corded-like performance” and Bosch is no exception. However, the Model GOP18V-34N is an example of where the marketing fluff is accurate. The testing crew found the new Bosch Professional OMT to be on par with previous corded versions of the tool and more powerful than previous cordless versions.

The tool excels in a variety of cutting applications, thanks to the wide range of oscillation settings. At full power, with a proper sharp blade, the tool is capable of ripping through framing lumber. The power can easily be dialed back for more precision cuts and softer materials. The vibration control gives the user a comfortable experience regardless of what speed the tool is set for.

The rear battery position of the new Bosch OMT also allows for greater control and leverage of the tool. The crew agreed that this slight change makes controlling the OMT during precise cuts much easier.

Overall Impressions

The Bosch Professional OMT is a significant upgrade from previous cordless versions. During the review process, the crew found that the improved ergonomics and comfort of the tool make for a greatly enhanced user experience. Additionally, the lack of felt vibration and outstanding blade interface and change system make this an insensible tool for carpenters, remodelers, and other tradesmen.

A point of criticism on the tool is the sliding control switch located on the top. Our review sample tended to stick and required a great deal of pressure to activate. This is likely an isolated issue, but overall an electronic switch would be a welcome addition here. Bosch had outstanding digital controls on their cordless grinder lines. Including those features in the OMT line for power, work lights, and speed settings, would take this tool up to an even higher level.

Price and Availability

The Bosch Professional OMT is readily available from online and in-person retailers. Currently, it is available from our friends at ACME Tools for $159.00 as a bare tool. This pricing represents a great value based on the crew’s experience with the new Bosch. For users already on the Bosch 18V battery platform, we would strongly recommend the upgrade from previous versions.

Users that are looking to upgrade to a Starlock Plus capable tool should consider the Bosch Professional OMT as well. Oscillating multi-tools are one of the most commonly used tools in the construction and remodeling world. This new Bosch upholds their legacy as a top performer in this category. Follow the Buy Now link below to purchase the Bosch GOP18V-34N from our friends at ACME Tools.

Bosch StarlockPlus Professional OMT Review is a post from Tool Box Buzz

Makita 18V Impact Driver Model XDT20Z

Makita 18V Impact Driver Model XDT20Z

4/5

Manufacturer: Makita
Model number: XDT20Z
Price: 144.00- bare tool
Power source: 18 volt
Motor size: Bruahless
Weight: 2.29 lb

This Makita impact driver is a high-performance tool designed for professionals combining power, control, and efficiency. This driver is ideal for contractors, HVAC techs, mechanics, and anyone who frequently uses an impact driver for heavy-duty but also needs it for precision work.

Key Features and Specifications

The Makita XDT20Z is powered by a brushless motor, which delivers an impressive 1,590 in.lbs. of max torque, providing ample power for a wide range of fastening applications. With a maximum speed of 3,600 RPM and 3,800 impacts per minute (IPM), it ensures fast and efficient performance, whether you’re working with wood, metal, or masonry. The tool also features a four-speed power selection, offering precise control over fastening tasks with settings ranging from 0-1,100 RPM to 0-3,600 RPM. This versatility allows users to adapt the speed for both light and heavy-duty applications. Additionally, the Quick-Shift Mode utilizes electronic controls to intelligently balance speed and torque, ensuring optimal performance for each specific task and enhancing the overall efficiency of the tool.

Specifications

• Hex Shank : 1/4″
• No Load Speed (var. 4 spd.) : 0 – 1,100 / 0 – 2,100 / 0 – 3,200 / 0 – 3,600 RPM
• Impacts Per Minute (var. 4 spd.) : 0 – 1,100 / 0 – 2,600 / 0 – 3,600 / 0 – 3,800 IPM
• Maximum Torque (in.lbs.) : 1,590 in.lbs.
• Speed power selection : 4
• Battery : 18V LXT® Lithium-Ion
• Form Factor (LXT) : 18V LXT®
• Power Type : Cordless
• Motor Type : Brushless
• Overall Length : 4-1/2″
• Net Weight (with battery, sold separately) : 3.3 lbs.
• Packaged Depth (in) : 3.82″
• Packaged Height (in) : 5.51″
• Packaged Width (in) : 8.39″
• Shipping Weight : 2.29 lbs.

LED Light Ring

I love the 360° LED light illumination. It is superior to other brands when working in low-light conditions, helping eliminate shadows and illuminating a larger area.

Assist Mode (A-mode) and Tightening Modes (T-mode)

The Makita XDT20Z features an Assist Mode (A-mode), this is a feature that is nice to have.  It’s designed to help prevent common issues like screw cam-out and cross-threading. This mode starts at a lower speed and gradually increases as tightening begins, providing more control and reducing the risk of damaging the screw or work piece.

Additionally, the Tightening Modes (T-mode) are specifically designed for faster tightening of self-drilling screws in both thick and thin gauge metal. These precision modes help prevent damage to the screws and the workpiece, ensuring a more efficient and secure fastening process, particularly in metal applications. HVAC technicians love this feature.

Reverse Rotation Auto-Stop Mode

Just when you think that they can’t add anything more to these tools, the Makita XDT20Z impact driver is also equipped with a Reverse Rotation Auto-Stop Mode, which enhances its performance and protects both the tool and the work piece. When the fastener is sufficiently loosened, this mode automatically stops both rotation and impact, preventing unnecessary wear on the tool and reducing the risk of over-loosening the fastener. This feature helps ensure that the job is completed efficiently while minimizing the potential for damage to the fastener, surrounding materials or spinning the fastener loose and loosing it!

Design & Build

The Makita XDT20Z is designed with both comfort and durability in mind. Its compact size, measuring just 4-1/2 inches in length, makes it an excellent choice for working in tight or confined spaces where larger tools may not fit. Additionally, the lightweight design, weighing only 3.3 lbs. with the battery, helps reduce user fatigue, allowing for extended use without discomfort. The tool is built for durability, featuring an all-metal gear housing that enhances its toughness on the job site. Coupled with a rubberized soft grip, it offers added comfort and improved handling, ensuring better control and less strain during long or repetitive tasks.

Performance

The Makita XDT20Z excels in both power and speed, offering an impressive 1,590 in.lbs. of max torque and four-speed settings that allow for precise control across a variety of tasks. Whether you’re driving screws into wood, metal, or masonry, the tool’s variable speed settings provide fine-tuned power for both light and heavy-duty applications. With a high RPM of up to 3,600 and an IPM of up to 3,800, it delivers fast and efficient performance, making it ideal for a wide range of fastening jobs.

In terms of torque and control, the Makita XDT20Z is highly capable, delivering ample torque while maintaining excellent control. During testing on materials like hardwood, softwood, and metal, the impact driver proved consistent in its performance. The inclusion of the Quick-Shift Mode allows for seamless transitions between different torque and speed settings, making the tool highly adaptable to various tasks and fastener types.

The tool’s versatility is another standout feature, making it ideal for a broad array of applications, from general contracting and woodworking to metalworking and automotive repair. With specialized modes like A-mode (Assist Mode) and T-mode (Tightening Mode), the XDT20Z offers superior control over a wide range of materials and fasteners, ensuring efficient and precise results regardless of the job at hand. 

Build Quality and Durability

The Makita XDT20Z is built with high-quality materials, including a metal gear housing that provides long-lasting durability. The rubberized grip ensures comfort while helping to prevent hand fatigue.

Ease of Use

The Makita XDT20Z is designed for easy handling and comfort, weighing just 3.3 lbs with the battery, making it ideal for long hours of use without causing fatigue. Its compact size of 4-1/2 inches allows for excellent maneuverability, even in tight spaces, enhancing control during detailed work.

In terms of ease of control, the tool features a four-speed power selection dial and an additional one-touch power selector button, allowing users to easily adjust the speed and torque for a variety of tasks. The ergonomically designed handle further contributes to user comfort by reducing strain on the hand and wrist, especially during extended work sessions

Price

The Makita 18V Impact Driver Model XDT20Z sells as a bare tool online for $144.00

Overall Impression

The Makita XDT20Z is an excellent impact driver that combines power, versatility, and a compact design, making it a top choice for professionals. It’s a durable impact driver for a variety of applications, but its compact size and feature set are where it shines.

Makita 18V Impact Driver XDT20Z Review is a post from Tool Box Buzz

DEWALT 20V MAX GRABO Lifter DCE592B

DEWALT 20V MAX GRABO Lifter

Manufacturer: DEWALT
Model number: DCE592B
Price: 249.00
Power source: 20 Volt Battery
Weight: 4.8 lbs

The DEWALT 20V MAX GRABO Lifter is a robust suction tool designed for lifting heavy materials, making it indispensable for professionals and DIYers alike. With a horizontal lifting capacity of 265 lbs and a vertical capacity of 132 lbs, it can handle diverse materials efficiently.

Here’s How It Works:

1. Place the vacuum pad on a clean, flat surface (free of holes or cracks)\
2. Press the green button to activate the vacuum pump.
3. The LED screen shows pressure levels, with a maximum of -12 PSI. Once max pressure is reached, the pump shuts off to conserve power.
4. A built-in sensor maintains suction, restarting the pump if pressure drops below -10.4 PSI. And at altitudes above 4,000 feet or with semi-porous materials, the pump may run continuously to maintain pressure.
5. To release the pump, press the green button to deactivate the pump. Then, engage the two-action release system by sliding the red button lever and then pressing it down.

DEWALT 20V MAX GRABO Lifter | Features:

• High Load Capacity: Lifts up to 265 lbs.
• Versatile Applications: Works on non-porous and semi-porous surfaces, including rough textures.
• Pressure Monitoring: Automatically maintains suction.
• Digital Display: Shows pressure levels in PSI or bar.
• Safety Alarms: Alerts for low suction, low battery, or power-off.

• Lift-Strap Hooks: Four hooks for added lifting configurations.
• Easy Maintenance: Removable, washable vacuum seal and replaceable dust filter.
• Sun Shade Accessory: Improves screen visibility outdoors.

Testing the DEWALT GRABO

We own three GRABO suction tools and use them regularly on remodeling projects. Testing the DEWALT version  was not a far reach for us since we were already familiar with the tool.

The main point I want to emphasize is that DEWALT improved safety on their suction tool, by including a 3-step suction release process to prevent accidental activation. Other tools have a 1-step process which could be a problem if that button were accidentally activated.

Performance by Material:

• Masonry: Effortlessly lifted granite and bluestone pavers, as long as surfaces were clean.
• Wood: Handled full plywood sheets with ease.
• PVC Sheet Stock: Simplified lifting heavy, floppy PVC sheets.
• Cabinets: Performed exceptionally, allowing precise lifting and placement.
• Appliances: Simplified moving and installation, providing secure grip/lift  points.
• Glass: We tested the Grabbo on single-pane, double-strength glass. While we were able to achieve a good seal and lift the pane, we unfortunately broke the glass during the lift. This may be due to the fragility of the material, so caution is advised when using the tool with glass.

DEWALT 20V MAX GRABO Lifter |Pros and Cons

Pros:

High lifting capacity for heavy materials.
Built-in safety alarms enhance control.
Portable and lightweight.
Ideal for various materials: stone, tile, plywood, HVAC appliances, and more.

Cons:

Battery and charger sold separately.
Struggles with some porous or fragile materials.

DEWALT 20V MAX GRABO Lifter | Maintenance

The foam rubber vacuum seal is easy to remove, clean, or replace. Dust filters can be swapped out using spare parts included with the tool.

Price: $249 (bare tool).

Conclusion:

The DEWALT 20V MAX GRABO Lifter is a versatile and reliable tool for lifting and moving heavy materials safely and efficiently. Its thoughtful design and advanced safety features make it a worthwhile investment for professionals and DIYers alike.

If your projects involve heavy lifting or delicate material handling, the DEWALT GRABO is a practical addition to your toolkit.

Dewalt 20V Grabo Suction Lifter | Video Review

DEWALT 20V MAX GRABO Lifter Review is a post from Tool Box Buzz

Best Cordless Job Site Table Saw

When it comes to choosing the right table saw, professionals know that not all tools are created equal. With so many options on the market, it’s essential to understand how different models stack up in real-world scenarios. In this comprehensive Head-2-Head comparison, we put six of the top cordless table saws to the test, evaluating their performance on precision, power, ease of use, and safety. Whether you’re a seasoned contractor or a woodworking enthusiast, this guide will help you make an informed decision and find the saw that best meets your needs in the workshop. Let’s dive in and see which saw comes out on top!

Cordless Table Saw | Selection Criteria

We chose to test six saws in the 8-¼” range focusing on the mobile Pro contractor. In the end, we allowed Metabo HPT to send us their 10- inch and Festool to send their 168 mm [6.6”] saw because they did not have an 8-¼” saw.

Table Saw Specifications

Bosch

• Model: GTS18V-08
• Bare Tool Price: $399.00
• Blade Size: 8-¼
• Voltage: 18V
• Max RPM Speed: 5,500 RPMs
• Rip Capacity Left: 12”
• Rip Capacity Right: 25”
• Weight: 44 lbs
• Max Cut Height 90°: 2-½”
• Max Cut Height 45°: 1-¾”

DEWALT

• Model: DCS7485B
• Bare Tool Price: $449.00
• Blade Size: 8-¼
• Voltage: 60V
• Max RPM Speed: 5,800 RPMs
• Rip Capacity Left: 12”
• Rip Capacity Right: 24”
• Weight: 52.69 lbs
• Max Cut Height 90°: 2-½”
• Max Cut Height 45°: 1-¾”

Festool

• Model: CSC CYC 50 EB
• Bare Tool Price: $1,499.00
• Blade Size: 168 mm, 6.6”
• Voltage: (2) 18V
• Max RPM Speed: 6,800 RPMs
• Rip Capacity Left: 0”
• Rip Capacity Right: 11-¼”
• Weight: 33.08 lbs
• Max Cut Height 90°: 1-⅞”
• Max Cut Height 45°: 1-11/32”

FLEX

• Model: FX7211
• Bare Tool Price: $449.00
• Blade Size: 8-¼
• Voltage: 24V
• Max RPM Speed: 6,000 RPMs
• Rip Capacity Left:12”
• Rip Capacity Right: 25”
• Weight: 50.73 lbs
• Max Cut Height 90°: 2-⅝”
• Max Cut Height 45°: 1-⅞”

Metabo HPT

• Model: C3610DRJ
• Bare Tool Price: $599.00
• Blade Size: 10
• Voltage: 36V
• Max RPM Speed: 5,000 RPMs
• Rip Capacity Left: 22”
• Rip Capacity Right: 35”
• Weight: 67.3 lbs
• Max Cut Height 90°: 3-⅛”
• Max Cut Height 45°: 2-¼”

Milwaukee

• Model: 2736-20
• Bare Tool Price: $449.00
• Blade Size: 8-¼
• Voltage: 18V
• Max RPM Speed: 5800RPMs
• Rip Capacity Left: 12”
• Rip Capacity Right: 24-½”
• Weight: 41.6 lbs
• Max Cut Height 90°: 2-½”
• Max Cut Height 45°: 1-¾”

Cordless Table Saw | Evaluation Format

Our team has put significant time and effort into our Head-to-Head evaluation to provide you with the most comprehensive information available. For this evaluation, we divided the analysis into several categories:

1. Precision & Accuracy
2. Performance
3. Price
4. Features, Usability & Ergonomics
5. Saw Stand Evaluation
6. We also chose the best value saw and also discuss decibels.

How Most Table Saws Are Used In Job Sites

When these saws arrive on-site, they are quickly unboxed, assembled, and put to immediate use. Users expect them to be mostly accurate. So we looked at the saws out of the box and then corrected any accuracy deficiencies prior to our power testing.

Best Cordless Table Saw | What and How We Measured

To assess the manufactured accuracy of the eight saws, TBB evaluated six key areas:

1. Table Flatness,
2. Accuracy of 45° Stop,
3. Accuracy of 90° Stop,
4. Blade Parallel to Miter Slot,
5. Fence Parallel to Miter Slot,
6. Saw Blade Runout

Best Cordless Table Saw | Accuracy Testing Procedures

Table Flatness

We assessed the flatness of the table by placing the edge of a precision-ground flat bar across it and using feeler gauges to measure any gaps. Measurements were taken in four directions:

1. Front-to-rear at the arbor
2. Left-to-right at the arbor
3. Upper left-to-lower right table corners
4. Upper right-to-lower left table corners

This comprehensive data collection allowed us to create a ranked set of results by assigning a 1-2-3 rating to the relative values of the measurements. We then ranked the saws for overall table flatness as manufactured. For context, a typical sheet of copy paper is approximately 0.004 inches thick.  Our measurements ranged from 0.004 to 0.026 inches.

The saws individual flatness scores across the 4 measurements are added to a summarized score.  The saws are then ranked based on that score.

The Bosch ranked the highest in table flatness with a maximum measured deflection was .011″.  The Flex was a close second followed by a three way tie for third with the DEWALT, Metabo HPT and Milwaukee.  Surprisingly, Festool had the most deflection in its table with this measurement method.  The Festool has a unique feature where the left side of the table can glide front and back to act as pseudo cross-cut sled. There is a small variable in the height between the sliding and the stationary sections of the table.

Accuracy of 45° Stop

To measure the accuracy of the factory-set 45-degree stop, We used a Beall digital inclinometer, which has an accuracy of 0.1 degrees. The process began by placing the Beall gauge on the table and calibrating it to zero relative to the table surface. After calibration, we attached the gauge to the blade and adjusted the blade incline until it hit the factory-set 45-degree stop. The measurement was recorded, and the test was repeated to ensure repeatability, with results consistently within 0.1 degrees of each other.

For contractors using their job site saws for high-quality built-ins or precise finished cuts, saw accuracy is crucial. The out-of-the-box accuracy from the manufacturer directly impacts the quality of the cuts and the safety of the operator. We compared the relative accuracy of the saws immediately after assembly to determine their “as-built” precision. The results showed how each saw stacked up in terms of manufactured tolerances and overall accuracy.

Accuracy of Vertical 90° Stop

We measured the accuracy of the factory-set 90-degree stop using the same digital inclinometer. After calibrating the gauge to the saw’s table, we moved the blade to approximately 70 degrees off vertical and then adjusted it to the factory-set 90-degree vertical stop. The measurement was recorded and repeated, with consistent results within 0.1 degrees of the previous tests. All of the saws were perfect at 90 degrees.

Blade Parallel to Miter Slot

To measure the blade’s alignment with the miter slot, we used an iGauging 35-125-4 digital dial indicator, accurate to 0.0005 inches. A new Diablo blade was installed in each saw, and the blade height was set to 2-inches.

We marked a single tooth as the reference point, positioned that tooth at the rear of the saw, and the dial indicator was set to zero against the marked tooth. The blade was then rotated to the front of the saw, and the same tooth was measured again.
A negative reading indicated the blade and miter slot were closer together at the front, while a positive reading indicated they were farther apart.

By analyzing the data from these tests, We were able to rank the saws based on their as-built accuracy and alignment.
Note – we placed a Diablo 8-1/4″ blade on the Metabo HPT for testing, but were not able to use a Diablo blade on the Festool, we used compatible tooth count Festool OEM blades.

Saw Fence Parallel to Miter Slot

The accuracy and safety of a saw depend on the blade being parallel to the rip fence. Having already tested the parallelism between the blade and the miter slot, the next step is to check if the miter slot is parallel to the rip fence. This ensures a parallel relationship between the blade and the rip fence.

We used the iGauging 35-125-4 digital dial indicator to measure the accuracy of the factory-set fence relative to the table’s miter slot. We started by locking the fence in position approximately 1 inch away from the blade on the side opposite the miter slot. The throw of the dial indicator was adjusted to take readings in the middle of the indicator’s range of movement, ensuring consistency and accuracy in the measurements.

We calibrated the iGauging dial indicator to zero at the operator’s end of the rip fence. Then, we positioned the dial indicator at the rear of the saw, placed it on the rip fence, and took the reading. If the fence and the miter slot were closer together at the rear of the saw, the dial indicator showed a positive reading. Conversely, if they were farther apart, the dial indicator displayed a negative reading. A positive reading indicated that the materials being cut might be pinched, increasing the likelihood of kickback.

Saw Fence Parallel to Miter Slot | After Adjustment

It is important to note that all saws were adjusted after the accuracy evaluation and before the performance testing. With the exception of blade run-out, other adjustments can be made to fine-tune the saws. We were able to adjust the saws to the following:

Being able to reliably and repeatedly adjust the fence is an important feature of any table saw.

Blade Run-out

Blade run-out describes how much the edge of a saw blade wobbles while mounted on the motor shaft. Measuring run-out with a saw blade assumes the blade is nearly perfect in flatness. To ensure accurate measurements, TBB used a Freud calibration plate, which is ground to a flatness tolerance of ±0.0005 inches.

We used the Freud calibration plate on each test saw to measure run-out. After removing the new Diablo blade and installing the calibration plate, we raised the trunnion to its maximum vertical adjustment. A black mark on the calibration plate provided a consistent starting position for the run-out test, using the iGauging dial indicator.

We carefully rotated the calibration plate by its outer rim to avoid side-to-side force that could skew the results. We recorded the maximum reading on the dial indicator and validated it by repeating the test, ensuring consistent readings. Notably, the maximum readings occurred at different points along the plate’s rotation across the eight saws, reinforcing our confidence in the plate’s flatness.

Precision Summary – Winner FLEX

Based on the data from the 7 individual tests, we compiled a summary ranking to determine the overall winner for as-built accuracy. Here are the results: FLEX was consistently accurate and precise in 6 out of 7 categories. Milwaukee was a close second followed by DEWALT.

Best Cordless Job Site Table Saw | Performance Testing

For this segment of the testing, we used two different materials (3/4″ CDX Plywood, and 2x KD lumber while measuring the saw blade RPM drop. We assessed the saws performance based on their blade speed under load and speed of cut.

Blade Speed (RPM under load vs no load)

The first performance measurement we looked at was blade speed while cutting all the test materials. This test provides a relative comparison of blade speed reduction under different loading conditions, giving us an idea of the motor/gearbox combination strength for each saw. We recorded the “no-load” speed to capture the relative drop in RPM during cutting. We used our measured no-load speeds instead of the manufacturers’ published values.

To measure blade speed, we used a digital laser, non-contact tachometer. Reflective tape was adhered to each saw blade just behind the carbide tooth, positioned above the wood cutting surface, allowing us to capture blade speed during the cuts.

A power feeder ensured consistent feed rates through each saw. We used a Diablo 8-¼” 24-tooth Framing blade in all the saws, including the Metabo HPT [10-inch saw] and for the Festool saw we used a 42 tooth finish [168 mm] Wood Universal Blade.

Performance Summary – Winner DEWALT

To determine our power winner we measured the percentage of RPM drop of the saw under a slow-feed cut and a fast-feed cut. By averaging the RPM drop across these two scenarios we determined our power ranking.

DEWALT had the most available power and showed the least RPM drop under load with just a 14% drop in RPM. By comparison the next closest was FLEX with a 19% drop and Milwaukee with 24%. The Festool was unable to complete either cut without overloading.

Manual Hand Feed Comparison

To validate our power feeder rig, we conducted a cutting speed test without it. One operator handled the test, feeding the material as quickly as possible while monitoring the saw’s motor and adjusting the feed rate accordingly. The operator adapted the speed for each cut, either speeding up or slowing down as needed. We made several cuts and recorded the fastest time achieved.

The hand feed result and the subsequent ranking matched the result seen in the power feed test.  The gap between the FLEX and Milwaukee was closer in the 2nd and 3rd place race.  The Festool was still unable to complete the test without overloading.

Best Cordless Table Saw | Price Comparison – Bosch

We ranked the table saws using their bare tool pricing. The Bosch was the least expensive at $399.00, with DEWALT, FLEX and Milwaukee tied at $499.00. Metabo HPT was $599.00 and the Festool was $1,499.00.

Ergonomics & Features

When evaluating cordless jobsite table saws, ergonomics play a crucial role in ensuring tools are both efficient and safe to use. Ergonomics focuses on designing tools that enhance productivity while reducing discomfort, fatigue, and the risk of injury.
Features such as well-placed handles, riving knives, safety switches, and non-slip coatings contribute to the overall ergonomic performance of a saw.

Evaluation Factors

In our ergonomic evaluation of cordless table saws, we considered the following factors and rated them on a scale of 1 to 6 (1 being best):

Weight

Below is a summary based on the provided weights for the different brands. These figures show the relative heaviness of each model with its battery, with Metabo HPT being the heaviest at 62.4 lbs, and Bosch being the lightest at 45.7 lbs.

Power Switch

Ease of use and safety are major considerations for our team, especially with the large, easy-to-actuate power switches.
Bosch and FLEX had the best switch, both are pulled into the on position, or shut off with the users knee. The team found them to be simple and intuitive.

The Festool has a two-step process to turn the saw on, requiring activating a master power switch, followed by the power on switch. The saw cannot be stopped easily with a knee.

The DEWALT has a red paddle, however, when held at its highest point and released, the paddle can accidentally shut off the saw due to the closing momentum. This occurs occasionally.

On Board Storage

The Festool was superior with its Systainer based accessory storage. The Milwaukee came in second with excellent accessory storage secured with a permanent mounted, spring-loaded securing nut. All the other saws had removable wing-nuts that can be easily lost.

Fence

The Flex fence is a rack and pinion style similar to DEWALT and Milwaukee. The only real difference is that the FLEX fence has a rechargeable, 12 LED light strip built into the fence. This light is activated by a rocker switch on the rear side of the fence. The DEWALT and Milwaukee fence are super smooth to operate, and capable of precise 1/64” adjustments.

The Bosch saw also has a rack-and-pinion system, but we experienced jerky micro adjustments. Additionally, the fence lock is on the left side of the knob, which can be awkward, especially for DEWALT and Milwaukee users.
Festool has a lever-lock fence that indexes and slides in a dado. We found that it was not as smooth as other saws and took effort to dial in. The fence requires unlocking with a knob, sliding out, reversing, and sliding in for narrow rips. The fence can be removed and stored in a Systainer.

Metabo HPT has a pull-to-lock mechanism, which is opposite of Bosch, DEWALT, and Milwaukee saw. The team found it choppy when trying to dial in 1/64”. The fence features a twist knob to lock on or remove, requiring users to push tabs to engage which is less intuitive than other models. The fence also rotates for extended support or narrow rips, requiring a sub-fence assembly that stores on the side of the saw.
Raising Blade

The Festool blade can be adjusted to a precise height using an electronic control linked to a 1/64-inch digital display. In comparison, raising the blade on the Flex saw is quick, requiring just 9¾ hand rotations.

Hand Rotation Results are as follows:

• FLEX: 9-¾ rotations
• Bosch: 13-¾ rotations
• DEWALT: 35-¾ rotations
• Metabo HPT: 29-¾ rotations.
• Milwaukee: 15 rotations.

Ripping Width

Most of the 8-¼” saws had similar ripping widths.
The Metabo HPT is a 10-inch saw and as a result has the largest ripping capacity at 35-¼” to the right and 22-⅜” to the left.

Bevel Adjustments

The Festool had the widest bevel range from -10 to 47 degrees.

Riving Knife Adjustments

The riving knives were either removable or non removable. The Milwaukee riving knife was the easiest to adjust or remove. It requires a uses a easy to actuate, pull lever to release the riving knife.

The FLEX uses a flip down lever to release the riving knife. The user needs to tilt the riving knife out and down to seat it, which is not intuitive. Overall we liked the feature, once you get the hang of it.

The DEWALT has an easy to turn knob to loosen and a simple depress on the knob removes the riving knife. The Bosch has a lever that turns to adjust, locks in at multiple positions, but is non-removable. The Festool requires too many steps to access, but super easy to remove once accessible. Locks in at one height and is removable.

The Metabo HPT has a nicely machined aluminum cam lever, but was stiff to actuate. It has three height positions and is non-removable.

Guard

We evaluated the saw blade guards and found that the Metabo HPT was super easy to install. The Bosch was clunky and awkward to attach. The DEWALT features a 1-⅝” OD (1-⅜” ID) dust shroud on the blade guard. Milwaukee was similar to DeWalt but without a dust shroud. The Festool required many steps but was super easy.

Battery Gauge

The FLEX has the brightest battery LED gauge, with 4 LEDS. This feature can be activated with the saw in the off position. Bosch has a bright green, 3-LED light above the power switch but does not activate unless the saw is powered on. Festool has two battery symbols on the top left corner of the LCD screen, which can be hard to see in daylight. The rest of the saws require pushing the battery indicator, all facing in the user’s direction.

Best Cordless Table Saw | Feature Winner – FLEX

FLEX’s cordless table saw has set a new standard in its category, emerging as the feature winner with an impressive performance. Scoring a low 31 points across 14 categories, FLEX excelled by taking top honors in six distinct areas, outshining many competitors.

While Milwaukee scored 37 points and Bosch came in with 44 points, FLEX’s unique features make it a strong contender. The saw is equipped with a folding side extension table, which enhances stability and support for larger workpieces—an invaluable asset for both professional woodworkers and DIY enthusiasts.

Additionally, the FLEX table saw includes innovative rechargeable LED lights integrated into the rip fence, providing excellent visibility for precise cuts. This thoughtful design element not only improves visibility and enhances safety by illuminating the work area.

Best Tablesaw Stand -Winner Milwaukee

Our crew found that saws with scissor stands were the fastest and easiest to set up. Brands like DEWALT, Bosch, Milwaukee, and Flex all offer models with scissor stands. Bosch, Flex, and Milwaukee have latches that lock the saw to the stand, making them highly mobile; you can easily pick up and relocate the saw since they lock together.

Photo: Bosch Saw

In contrast, the DEWALT stand does not have a locking mechanism, which often results in the saw sliding off when users try to move it. The Milwaukee stand features an adjustable foot for leveling, while the Bosch stand has rear legs that extend further than the others, providing added stability but also creating a potential trip hazard.

The Festool setup includes the MFT table and dolly, which takes up more space than the scissor stands. Although the Festool saw sits in grooves marked on the tabletop to assist with placement, it does not lock in place, making it awkward to move once set up. This system is more suited for rolling from the truck to the job site and can stack with other Systainers to save space inside a vehicle.

The Metabo HTP stand is excellent but requires bolting to the saw, creating a semi-permanent pairing. It features sturdy folding tubular legs, an adjustable leg, and roller wheels. While the crew appreciated this setup, they found it too large to be considered a truly mobile table saw, as it’s not easy to lift into a vehicle.

Decibels

All of the saws were quite loud, with decibel levels ranging from 104 to 106 dB. We concluded that a difference of just 2 dB was not sufficient to effectively differentiate or score the saws.

Best Portable Job Site Table Saw – Winner FLEX

Choosing the best portable job site table saw was a challenge, as our testing focused on the everyday mobile contractor.
FLEX, being new to the market, had ample time to perfect their saw. With a total score of 8 points, the FLEX portable jobsite table saw ranks first overall in our assessment, showcasing its balance of accuracy, usability, and value. While it may not lead in every individual category, its combination of strengths makes it an excellent choice for contractors seeking a dependable and cost-effective tool, particularly for those prioritizing performance without a high price tag.

The Milwaukee portable job site table saw ranks second overall with a score of 10 points. Its strong performance in accuracy, power, and ergonomics makes it an appealing option for contractors who value precision and reliability. The stability provided by its stand further enhances its appeal, ensuring safe operation in various job site conditions. In summary, the Milwaukee table saw represents a solid investment for professionals looking for a high-performing, durable tool that delivers consistent results. While it comes at a slightly higher price, its overall value in terms of performance and usability makes it worthwhile for serious contractors.

The DEWALT portable jobsite table saw ranked third overall with a score of 14 points. Its strengths in power and competitive pricing make it a reliable choice for contractors seeking a powerful saw. Although it may not excel in every category, it provides a well-rounded performance that meets many professionals’ needs. In summary, the DEWALT table saw offers a good balance of power, accuracy, and affordability, making it an attractive option for contractors who prioritize performance and value. Its reputation for reliability further enhances its appeal, ensuring it remains a popular choice in the job site tool market.

The new Festool table saw did not quite fit our testing criteria and, due to its high price, is likely to attract a specific user base. While it is expensive, it offers several key advantages: designed for precise cuts, it is ideal for job sites or workshops with limited space and seamlessly integrates with other Festool products, enhancing workflow for brand users.  We feel that the Festool is best suited for professional woodworkers, carpenters, finish carpenters, and those who value precision and portability.

Best Value Winner – FLEX

“Best value” is a crucial category in tool comparisons as it balances decision-making by considering both performance and budget, leading to practical choices that provide long-term savings and higher overall satisfaction by ensuring durability and reliability.

Best Cordless Table Saw | Final Thoughts

These tests and evaluations are demanding, time-consuming, and limited in scope since we are not a professional testing company and have restricted time for evaluations. We are unable to conduct long-term testing to assess durability, nor can we test every possible application for which you might use these saws. Nevertheless, we believe that all the table saws in this Head-to-Head are quality tools, and our testing highlights the pros and cons of each model.

Ultimately, everyone must choose a tool based on their specific needs, uses, and budget. With all the data provided above, we are confident that you can make a more informed decision when purchasing your next portable jobsite table saw.

Best Cordless Tables Saw Comparison Video

Best Cordless Table Saw | 2024 Head-To-Head is a post from Tool Box Buzz

DEWALT 20V XR 2-1/4 Peak HP Plunge Router DCW620B

20V MAX XR 2-1/4 Peak HP Plunge Router

Manufacturer: DEWALT
Model number: DCW620
Price: $349
Power source: 20V Max Battery
Motor size: 2 1/4 HP
Weight: 11.25 lbs ( Bare Tool)

A Legacy of Excellence

This plunge router is the result of nearly four years of development. DEWALT building on its experience with the successful 1-1/4 HP cordless router and a corded 2-1/2 HP model, aimed to push the boundaries of cordless technology. Drawing on its legacy dating back to Porter-Cable days, DEWALT sought to elevate the router’s performance to the next level with a 2-1/4″ HP cordless router.

This 2-1/4 horsepower heavy-duty plunge router has been designed with DEWALT’s signature attention to detail, the DCW620B offers the rugged durability, advanced features, and user-centric controls that pros need for precision work on demanding job sites. From its intuitive grip design to its innovative Anti-Rotation Safety System, this router is engineered to deliver exceptional performance while keeping you in control.

Why XR and Not FlexVolt?

Some may wonder why DEWALT opted for the XR 20-volt battery platform instead of the FlexVolt 60-volt system. The decision was driven by advancements in electronics and battery technology, which allowed them to achieve top-tier performance with a 20V battery. Additionally, their larger user base is mostly on the 20V platform, it made more sense for them to tailor the router to this group, maximizing accessibility, and of course profit.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router |Features

• Anti-Rotation Safety System
• Variable Speed Dial – 11k -23k RPM
• Tool Free Depth Adjustment System
• 3 Position Adjustable Turret Stops
• Thumb activated plunge lever and lock
• Dual angled LEDs
• Integrated Dust Collection

Collet and Bit Change

The DEWALT 20V XR 2-1/4 Peak HP Plunge Router comes with two sized collets, the ¼” and the ½”. A pronounced and large spindle lock button along with the provided wrench allow for a straightforward bit and collet change with just one wrench.

Grip Mounted Activation

Proper handling of the router required two hands on each of the angled grips. The right grip house the on/Off trigger switch. To power the tool on you need to flip down the lock off lever that is mounted on the trigger and then squeeze the trigger to activate. A “soft start” activation minimizes jerk. With the trigger integrated into the main handle it is intuitive to continue to grip the trigger in the on position to keep the tool activated. Alternatively, there is a lock on switch located by the right thumb if you prefer.

Plunge Base and Depth Adjustment

The plunge lock lever is another highlight, located on the left grip, it is designed for precise depth adjustments. Inspired by DEWALT’s 3-1/4 HP router, the lever’s length and angle were adjusted for easier operation, providing a more ergonomic and comfortable user experience. This new design reduces the risk of unintentional movement during plunge applications, allowing for smoother, more controlled cuts.

The router plunge motion is locked by default. To lower router the plunge lock lever located by the thumb can be depressed while applying downward pressure against the springs. Releasing the thumb lever will lock the plunge depth at that height. The plunge lever can be locked in it down position with an audible click. The plunge motion is then free to go up and down with simple pressure on handles (or lack thereof) without the need to have your thumb on the lever.

The router features a straightforward depth rod with depth guide markings. The router has a maximum routing depth of 3.15″. The rod can be easily locked and unlocked with a quick release lever. The base of the depth rod has micro adjustment feature that can be manipulated by hand without any tools.

Additionally, the rotating turret stop for multi pass through cuts features individually adjustable tiers. These stops do require a wrench to adjust so we envision these will seldom need adjusting but it is a nice option to have.

Anti-Rotation Gyroscope System

The wide dual handed grips give the user great control and stability with cutting. However, this 2 ¼ HP router has a ton of power and is meant for big cuts with large bits. Large bits combined a lot of power has the recipe for serious kickbacks torquing motions. Perhaps the greatest feature of this router is the Anti-Rotation Gyro System, borrowed from other DEWALT tools like drills. This system senses motion and automatically shuts down the tool for added safety.

If a sudden twisting motion is detected, the motor will immediately power off saving the user the need to battle a potential out-of-control router. The tool will not power on again until the power switch is deactivated, and the Anti-Rotation light goes out.

Overload Protection

Located right next to the Anti-Rotation light is a triangular light that indicates an overload state. If the router detects you are pushing the bit too fast into the material a white LED will flash until pressure is reduced and RPMs increase.

Dust Extraction

The DEWALT DCW620 features an integrated dust collection system that starts with a clear plastic shroud designed into the baseplate. The router’s vertical dust chute offers improved line-of-sight while cutting. DEWALT recognized that many users position a vacuum hose over their shoulder for ease, and this vertical design makes that setup much more convenient. Dust is extracted up through the right plunge column where a vacuum hose can be connected. The tool comes with a dust extraction tube adapter that mates with the top of the column and is design to connect to a compatible DeWalt quick lock system.

Unfortunately, if you do not already have a DEWALT quick-lock or AIRLOCK compatible system, dust hose connection can be awkward and frustrating.

Overall, the dust extraction is excellent. When performing cutting on an edge like a round-over or chamfer, an additional dust collection shroud can be attached to collect dust and chip falling below.

Speed Control and Closed-Loop Electronics

While most cordless routers operate at around 25,000 RPM, DEWALT chose to run this model at a slightly lower 23,000 RPM. The router’s closed-loop electrical system was designed to maintain this speed even under load, ensuring a consistent and controlled performance. This deliberate decision gives the router better control over speed and torque, unlike competitors whose performance dips under pressure.

What’s Included

• (1) 20V MAX* XR® 2-1/4 Peak HP Plunge Router (Tool Only)
• (2) Sub-base
• (1) 30mm Guide Bushing
• (1) 1/4 in. (6.4mm) Collet with nut
• (1) 1/2 in. (12.7mm) Collet with nut
• (1) Wrench
• (1) Dust cap
• (2) Dust Shield
• (1) Dust port w/ AIRLOCK Compatibility
• (1) Chip collector
• (1) Centering cone

The DEWALT 20V XR 2-1/4 Peak HP Plunge Router is a plunge base only tool, that is it does not come with a fixed based like some of its competitors. The router comes with two sub bases, one optimized for dust extraction and the second for use with guide bushings for template work.

The router comes with both a 1/4″ and 1/2″ collet and a single wrench for collet and bit changes. Additionally, a centering cone is included if the base plate needs to be adjusted or replaced.

What’s NOT included

With the DCW260B only being sold as a “Tool Only” option there are a few things that you may find yourself searching for.

First and foremost is the recommended power option. While any 20V Max battery will power the router, DEWALT themselves recommend that to get the true performance out of the tool, a 20V Max Power-stack battery is required.
The DEWALT 2 1/4 HP Plunge Router is also compatible with an edge guide or side fence. Unfortunately, no side fence is included and must be purchased separately.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router | Price

DEWALT only offers the DEWALT 20V MAX XR 2-1/4 Peak HP Plunge Router as a bare tool. It is currently priced at ACME Tools for $349. It is our hope that they will soon offer this router kitten with XR batteries and a storage case to protect the tool and accessories.

Final Thoughts on the DEWALT 20V XR 2-1/4 Peak HP Plunge Router

The DEWALT 20V MAX XR 2-1/4 Peak HP Plunge Router isn’t just another plunge router; it’s a robust tool crafted for professional-grade applications. From the moment I turned it on and heard its smooth starting powerful sound I knew this was going to be a next-level router for them.

With features like the Anti-Rotation System, variable speed control, and integrated dust collection, it’s clear that DEWALT has put serious thought into the needs of contractors. The power of this router is also impressive, and you can hear it when routing Oak, Maple and Poplar.

While the router’s price and the “Tool Only” configuration may require some additional purchases, the power, versatility, and safety this tool offers make it a worthy investment for those who demand the best from their tools. Whether you’re making precise cuts on a custom project or tackling heavy-duty tasks like plywood cut outs, the DCW620B is built to perform in the trades.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router Review is a post from Tool Box Buzz

Hydraulic Impact Driver – Should You Have One In Your Kit?

When you hear the term “Hydraulic Impact Driver “you either know exactly what I’m talking about or you wonder if it’s some weird industrial tool hooked up to hydraulic hoses like a giant concrete saw. Well, I can assure you that if you do any work indoors, you should take a closer look at this tool.

What Is a Hydraulic Impact Driver?

So what is a hydraulic impact and how is it different from a regular impact? First off, a regular impact has three main parts a hammer, anvil, and a spring. As the hammer portion turns, if there’s resistance on the anvil, the spring loads up until it releases and the hammer strikes the anvil in the direction of rotation delivering that impact force into the fastener. The hammer and anvil mechanism is all metal so it is pretty loud when activated in quick succession. Check out this video excerpt from ToolStop where a Bosch employee demonstrates the impact mechanism.

A Hydraulic Impact is different in that it uses oil to build up pressure, when the pressure is high enough, pawls get pushed out on the anvil mechanism so that the hammer grabs them as it rotates. Then the pressure decreases, and the pawls retract until the pressure builds again. This results in a much quieter operation.

Benefits of a Hydraulic Impact over a regular

The first and biggest benefit is that they are half as loud as a regular impact. The new Dewalt boasts a 57% decrease in sound over their regular impact when driving 3″ screws into a pressure treated 4×4. That is a significant number. I can guarantee that all of us tradespeople will have some hearing loss over our careers, using a quieter tool when possible only makes sense.

The second benefit is the hydraulic mechanism due to the way it’s constructed, has more sustained torque. A regular impact is like hitting the end of a wrench with a hammer, a hydraulic impact is like putting a cheater pipe over the wrench and giving it a bunch of half-second tugs. Both will tighten the fastener, but one has torque on the fastener for a longer duration.

Killer Applications for Hydraulic Drivers

The obvious applications are anything indoors. MEP Rough-ins, steel stud framing, accessories (mirrors, grab bars, soap, paper towel dispensers, etc), device-ing out, and even doors and hardware. It isn’t just new construction either. Remodeling of existing occupied spaces can always benefit from decreased sound and vibration.

I do a ton of healthcare remodeling, hospitals, clinics, etc. Places that have to stay open even during construction. They always appreciate reduced noise and vibration, especially considering many places have normal sound levels rivaling the local library.

The last killer application is casework (cabinetry). Any time your head is close to the fastener being driven, the quieter the tool, the better it is for you in the long run.

Limitations of Hydraulic Drivers

There are some applications where hydraulic drivers are not the best choice. Longer and larger diameter fasteners like concrete screw anchors (TitanHD) and timber screws are hard for hydraulic impacts (and regular impacts) but in these cases, I usually switch to an impact wrench anyway.

The other area that hydraulics suffer from is extreme cold. I’ve had two Milwaukee Surge hydraulic drivers over the 8 years they’ve been out. The first one only lasted like 3-4 months because I left it on the job in the double digits below zero and I think the oil was too viscous and leaked out when I started using it for the day. I’ve never got an official confirmation from the brands that cold is detrimental for these types of drivers but I’ve read other reports online of similar scenarios.

Who makes Hydraulic Impact Drivers?

Up until a few months ago, Makita and Milwaukee were the only brands that made hydraulics. The drawback to this was that there has been no updates to these tools in the 8 years since they’ve been out. Now Dewalt just released theirs and it boasts quieter operation, less vibration, and more power than the Makita and Milwaukee. I don’t know if this new release from Dewalt will trigger updates to the Makita and Milwaukee.

What I do know is that if you’re on Milwaukee M18 or M12, Makita 18V LXT, or Dewalt 20V a hydraulic impact driver should have a spot in your tool kit.

Where To Buy (ACME Tool)

Milwaukee M12 Surge Bare Tool

MilwaukeeM18 Surge Bare Tool

Makita 18V LXT Bare Tool

Dewalt 20V Quiet Hydraulic Impact Bare Tool

Hydraulic Impact Driver – Should you have one? is a post from Tool Box Buzz

Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20

Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20

4.5/5

Manufacturer: Milwaukee Tools
Model number: 834-20
Price: 249.00 bare tool | 446.00 kitted
Power source: M18 battery
Weight: 7.9 lbs

Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20 | Specifications

1. 750 Cuts Per Charge (M18 REDLITHIUM FORGE HD12.0 battery)
2. 2-5/8″ Cut Capacity: Capability to cut 3x material in one pass
3. Bevel detents at 22.5 and 45 degrees
4. Depth detents at 1/2″, 3/4″, and 1-1/2”
5. Integrated dust port on guard and included vac adaptor
6. LED light
7. Integrated rafter hook
8. Magnesium shoe and guards
9. Electric brake
10. Length: 14 in
11. Weight: 7.9 lb.
12. Height: 8.5 in
13. Width: 7.4 in
14. Brushless motor

First Impression

When we first got the new Milwaukee Circular Saw, we put it side by side with the earlier Gen 2 model. The first thing we noticed was that the new saw was much smaller and lighter. Once we made a cut with the saw, my first comment was, “WOW, this cuts smooth!” More on that later.

Accuracy

Not that a lot of people check their saws, but when we checked in the shop, our saw was a perfect 90 and 45 degrees.

Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20 Updates

Compact Size

Milwaukee tossed out the Gen 2 design and redid this new saw inside and out. They shaved weight and size off the gear case, shoe plate, and upper and lower guards to get a more compact, lighter saw.

Support Handle

The support handle has been moved down in front of the motor. This was done to separate the hands further and create a better opportunity for user control of the saw.

Actuation Safety Trigger

The previous circular saw model had an ambidextrous button that needed to be depressed to activate the trigger and power on the saw. This safety annoyed many users, me included.

Having to actuate this button sometimes made it difficult to use the saw in some positions, like overhead cutting or cutting rafter tails. Milwaukee removed the old button, eliminating the need for a thumb depress.

They changed it to a lock on/off button. Now, when the button is turned on, the saw can be operated from the tool’s trigger without any other safety functions or activations needed.

Finger Guard

You’ll notice a large finger guard surrounding the trigger. This was done to help prevent items from hitting or wedging against the trigger and causing an accidental power-on situation. We found this guard large enough to fit a winter-gloved hand inside.

Blade Adjustment Depth Detents

One nice feature added was the addition of depth detents at 1/2″, 3/4″, and 1-1/2”. This is a little feature that users will appreciate, and once it becomes second nature, they will just feel or listen for the detents and go!

Bevel Lever

The old plastic knob has been replaced with a robust “old-school style” metal lever. The issue we’ve noticed on the older knob was that it often would get loose, fall off, and you’d lose the nut to hold it on. The new lever is securely attached and requires a ¼ rotation to loosen and a simple push down to lock. The saw has two detents at 22.5 and 45 degrees.

Blade Guard Geometry

The new saw has a flared guard end that was designed to eliminate hang-up and improve compound bevel, miter cuts, and thin cuts. We made several test cuts trying to catch up with the guard, and while you can occasionally get it to catch, its design is way better than the Gen 2 model.

LED Light

Milwaukee moved the LED light, and it now points to the cut line and saw blade. We noted that this new LED location really improved the cut line lighting.

Dust Port

I don’t know any tradesmen who use circular saws with dust collection, but it sure is nice to have the option. Milwaukee changed the outer port to have a universal adaptor and eliminate an extra part that the Gen 2 had—one less thing to lose.

Dust Blower

The dust blower uses the motor fan to channel air to three slots in the front of the saw and direct the air to the blade. The slots can be seen near the new LED light location.

Blade Wrench

Milwaukee ditched the old Allen wrench and went back to an old-school-style wrench, placing it in a more secure location, into the saw body just under the battery location. This location seems more secure than the older location and is way less likely to back out.

The wrench itself is bigger and gives the user more to hold onto. You’ll notice a prying section at the wrench’s end, which is a carryover from the old diamond cutouts on blades—even though Milwaukee is eliminating them for a 5/8” round arbor on all their saws.

Guard Spring

While not necessarily new, if you turn the saw upside down, you’ll see the guard safety spring is more visible than the Gen 2. Milwaukee uses what’s called a “Double Bugle Spring,” compared to many competitors that use a J-Spring.

The “Bugle Spring” cones-open on both ends and makes it far less likely for it to come loose under stress and usage. Milwaukee is committed to making safe products. They use the double bugle spring because it’s very reliable option and they test it to the extreme. The goal is to have a guard that always opens and closes properly!

Increased Bevel

The new Milwaukee saw now has the capacity to bevel to 57 degrees versus the Gen 2, which beveled to 53 degrees. The cut capacity does lessen at this angle, but the ability to make that angle cut can be helpful to many carpenters.

New Motor

We like to describe this new motor as power-dense in a smaller size. Milwaukee didn’t shave weight off the motor, instead opting to increase the copper windings, making it 1/10 lb. heavier than the older motor.
Here’s an interesting explanation of motor power:

• Gen 2 Saw #2732: Motor produces approximately 2,000 watts of power with a 12 Ah High Output battery.
• Gen 3 Saw #2834: Motor produces 2500-2600 watts of power with a 12 Ah High Output battery.
• Gen 3 Saw #2834: Motor produces 3200 watts of power with a 12 Ah FORGE battery.

Vent Slots Under Saw

If you look under the saw, you’ll see some vent slots. Vent slots are not new to Milwaukee saws, but these vents pull in cool air to cool off the saw’s components and electronics.

Using this Saw – My Thoughts

Using this saw, I immediately noticed how smooth and effortless it was to make cuts. The bevel adjustment is a standout feature, and I truly appreciate the expanded 57-degree range, which offers more versatility for various cutting angles. The smaller, lighter design makes the saw more maneuverable, and the elimination of the thumb safety actuation switch is a welcome change, allowing for easier operation. The new LED location is another highlight, significantly improving the illumination of the cut line compared to the older Gen 2 model. Additionally, the dust blower does an excellent job of clearing the cut line, ensuring better visibility during use.

The Whole is Greater than the Sum of its Parts

The larger story here is that the new motor efficiency, updated electronics, and new batteries come together to give you a more powerful saw in a smaller footprint.

The following four core components all work together to enhance the Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20’s performance

1. M18 Forge Batteries

Milwaukee now has more powerful tab-less cell batteries and all-new battery pack construction that can charge faster. They come in the following sizes: XC6.0, XC 8.0, XC 12.0.

2. M18 SUPER Battery Chargers

Active cooling technology COOLCYCLE forces air through compatible battery packs. This airflow can cool overheated batteries within 90 seconds to begin charging.

3. Motor

This is the most power-dense motor Milwaukee has ever created. It has an increase of 36% more copper in the stator windings while reducing the overall size by 15%.

4. Electronics

More robust circuit boards and thicker wires are necessary to handle the increased current flowing between the new batteries and more powerful motors.

The new M18 REDLITHIUM FORGE batteries offer enhanced power in a smaller, lighter design, while the M18 Dual Bay SUPERCHARGER cuts charging time dramatically with innovative cooling technology. The POWERSTATE Brushless Motors have been refined for greater efficiency and power, and the upgraded REDLINK PLUS electronics ensure seamless communication between these advanced components. These enhancements culminate in the new 7-1/4″ Circular Saw, delivering more power, higher RPM, and improved ergonomics in a lighter package, setting a new standard for the M18 lineup.

Price and Availability

ACME Tools offers the Milwaukee M18 FUEL 7-1/4” Circular Saw in two configurations:

1. Bare Tool: $249
2. Kitted: $449, which includes a charger, bag, and a 12Ah FORGE battery. Model # 2834-21HD.

Overall Impression | Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20

We were blown away by the recent updates to this saw and immediately noticed the difference in power on the first cut. One of my crew described it as cutting “like a hot knife through butter.” Personally, I’d describe it differently. I’ve owned many pickup trucks, and I recently bought myself a used Audi Q5 as my personal car. This saw cuts with the power of my truck’s towing capacity but feels as smooth as cruising in my Audi.

Well done, Milwaukee.

Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20 Video Review

Milwaukee M18 FUEL 7-1/4” Circular Saw 2834-20 Review is a post from Tool Box Buzz

HILTI Dust Extractor VC 4X-22

HILTI 22-Volt Nuron Dust Extractor VC 4X-22

5/5

Manufacturer: HILTI
Model number: VC 4X-22
Power source: 22 volt battery

Dust Extractor VC 4X-22 | Multiple Configurations

The dust extractor offers several configurations:

• Vacuum head unit
• 8-liter tank that connects to a backpack set
• 15-liter tank that connects to a wheeled dolly
• Plastic bags for silica dust with a zip tie
• Fleece bags specific to sawdust and other debris
• 6-foot hose designed for the backpack and wall drilling
• 9-foot hose for both configurations
• Bluetooth dongle
• HEPA filter
• Universal wet/dry filter

Interesting Note: The plastic bags have holes that should be inside the tank to prevent suction into the filter, allowing better performance with some dust leakage.

Hilti VC 4X-22 |Runtime and Bluetooth Dongle

The Hilti Dust Extractor VC 4X-22 when equipped with a 255 battery, the vacuum runs for 21 to 22 minutes continuously. However, the vacuum is primarily designed as a dust extractor, connected to a tool that powers on and off with the tool. In this mode, the battery can last an entire day or more.

Hilti provides a Bluetooth dongle that can attach on the hose end or directly on the tool.

We recently used the vacuum and dongle on our miter saw while cutting PVC trim. The vacuum ran all day, in an on / off fashion, and battery was half full at the end of the day. To make sure we used the vacuum, we attached the dongle “font and center,” on the miter saw handle. This reminded us to turn it on and off as we made our cuts. The dongle was designed to preserve battery life, and it worked for us.
Interesting Note on Hilti Battery Charging:

The HILTI charger can charge the battery in less than an hour, reaching 80% in the first half hour. So, if you need a battery sooner, you can pull it off the charger after half an hour and be at 80%. Regardless, having two batteries will guarantee you all-day runtime.
Powerhead Design

The powerhead has a top, folding handle that makes carrying this vacuum easy. There are two large, solidly designed clamps to attach the power head to the vacuum tank. The filter attaches underneath the powerhead and is easily removed. The black flange between the filter and powerhead is designed to install only one way on the power head. HILTI updated this because many users were installing it backward, introducing air into the turbine and blowing out the sides.

User Interface Dashboard

The dashboard on the Hilti Dust Extractor VC 4X-22 is intuitive, and has symbol-like labels to assist users, although I still feel that HILTI could improve their manuals. The dashboard has an on/off, and Bluetooth knob.

There is also an LED indicator to alert users when the tank is full of water. Yes, this vacuum can be used as a wet/dry vac, why I’m not 100% sure, I’d rather use a cheap shop vac for that. Maybe Hilti has a connection for concrete wet cutting. There is also an ECO button on the dashboard which allows users to reduce vacuum power to 60% to conserve battery or when 100% suction is not needed, such as in some sanding applications.

Under the head unit, two stainless steel sensors detect water levels in the tank.

Suction and Power

The HILTI VC 4X-22 certainly has plenty of suction for both tool attachment and cleanup. While not designed for heavy debris and demolition waste, it works well for small cleanups. HILTI sells accessories like floor sweeps and nozzles, making this vacuum suitable for both dust extraction and small service call cleanups.

As I mentioned earlier, I used this vacuum on an exterior repair project ripping PVC trim, on a tablesaw, which creates a lot of dust. The vacuum performed excellently, collecting dust from our miter saw. I’ve also used it to collect sawdust and on a few small clean ups.

Filter and Filter Cleaning

HILTI offers fleece bags designed to protect the filter from sawdust, which is especially bad on the filters, sawdust clings to the filter and resists filter auto cleaning. The dashboard has a push button to power clean the filter. It’s recommended that you cover the hose with your hand to build up pressure and press the power clean button 5-6 times. Doing this effectively cleans the filter better than the regular interval auto clean function.

Note: Tapping the filter or using compressed air can damage it. HILTI offers two filters: a HEPA filter and a universal wet/dry filter, each costing around $50 and will last users a few months.

15-Liter Tank | 2-Wheel Cart

The Hilti Dust Extractor VC 4X-22 tank is engineered with reinforced ribbing to reduce collapsing from the increased vacuum power pressure. The larger tank improves performance by maintaining vacuum pressure inside the tank as it fills with debris. The telescoping cart handle works great at maneuvering the vacuum, users can lock the handle height, by activating a rotating pivot lock. Black supports or stair slides mounted on the cart, near the wheels protect stairs during navigation. The cartwheels are durable, navigating gravel, asphalt, and grass adequately, no issues. The front of the cart is extended and provide excellent stability to the vacuum. I place the vac ion the side wall of my van and it stays put and doesn’t tip over.

The tank cart is backwards compatible with HILTI’s VC 140, allowing for an upgrade or exchange through the fleet program

Backpack Harness | 8-Liter Tank Setup

The backpack setup is designed to be used with the smaller, 8-liter tank configuration. It’s designed for users who are wall and overhead drilling. The backpack harness has 4-tabs that intersect into the powerhead and a red clip that locks it in pace. We found the backpack attachment easy to attach to the powerhead and smaller tank. Its comfortable and easy to use.

The backpack harness has plenty of padding  for wall and ceiling drilling.

Anti-static Vacuum Hose and Grounding

To address user feedback about static shocks, HILTI installed internal copper wire inside the vacuum to improve grounding. They also designed an anti-static hose with a conical shape on one end that reduces static.

Conical Adapter

The vacuum includes a conical adapter with ribs on the inside specifically designed for HILTI’s jigsaw and an outside fit for circular saws and other tools like concrete breakers and drills. It also fits our 12-inch DeWalt miter saw, and 7-1/4-inch Milwaukee miter saw.
To connect to my Milwaukee cordless tablesaw I needed to use a different connection adapter, that I had in my bag of tricks.

Room for Improvement

There’s not much to complain about the Hilti Dust Extractor VC 4X-22 other than the cost of the unit. One thing I do notice is that I get annoyed coiling the hose around the telescoping handle. It’s just not as neat and clean as I’d like to see – there was no plan for it. One way I’ve dealt with this is I use a Velcro strap to secure the hose to the vacuum.

Hilti Dust Extractor VC 4X-22 Price

• Vacuum with 8 liter tank:  $549.00
• Vacuum with 15 liter tank $649.00

Conclusion

In summary, we like the Hilti Dust Extractor VC 4X-22. HILTI’s upgraded dust extractor offers improved versatility, power, and user-friendly features, making it a valuable tool for various applications, including wet vacuuming if we were ever in a pinch.

Hilti Dust Extractor VC 4X-22 Video Review

HILTI 22-Volt Nuron Dust Extractor VC 4X-22 Review is a post from Tool Box Buzz

New Milwaukee M18 Tool Improvements

Milwaukee Tools just held their annual PIPELINE media event where they unveiled the latest additions to their expansive product lineup.  The backbone of this years event was touted as THE NEXT BREAKTHROUGH in M18 FUEL ^TM. This next breakthrough is actually as series of iterative improvements across 4 key components that make up the M18 tool platform – batteries, chargers, motors, and electronics.

M18 REDLITHIUM^TM FORGE^TM BATTERIES

At last years PIPELINE event in 2023, Milwaukee announced their newest innovations to the M18 and MX batteries with the REDLITHIUM FORGE series. The M18 XC 6.0 FORGE battery was released taking advantage of a pouch style design that boasted similar performance to the M18 HD 12.0 battery in a package 30% smaller and 40% lighter.

This year the M18 REDLITHIUM FORGE XC 8.0 AND HD 12.0 batteries were announced. These batteries take advantage of a tabless cell structure currently found on the MX series FORGE batteries. This tabless cell structure benefits from a new laser welding process to connect the individual cells allowing for a more robust connection as well as unlocking a feature previously found only on the MX batteries that Milwaukee is calling COOL CYCLE. Open vents in the battery housing allow for active convection cooling when paired with the new SUPER CHARGER.

In addition to the faster charge times and increased power in a smaller package, Milwaukee claims these new batteries extend lifetime performance as well.

M18 Dual Bay Simultaneous SUPERCHARGER

With the release of the FORGE series batteries last year, Milwaukee introduced the new SUPERCHARGER series of batteries chargers. These chargers can recharge the FORGE batteries and previous generation REDLITHIUM batteries significantly faster, roughly 2X faster than the RAPIDCHARGER and 4-5X faster than the standard charger.

This year the SUPERCHARGER is incorporating the active cooling technology COOLCYCLE that forces air through compatible battery packs. This airflow can cool overheated batteries within 90 seconds to begin charging. Without COOLCYCLE ambient cooling could take as long as 20 minutes before charging can even begin. Additionally the airflow will keep the battery significantly cooler, aiding in the quick charge times and helping ease the strain on components over their lifetime.

As seen in the graphic above, the new 12.0 FORGE battery can charge cooled off a high demand discharge and charged in as skittle as 45 minutes with the SUPERCHARGER compared to 127 minutes for the previous gen 12.0 battery and RAPIDCHARGER.

POWERSTATE Brushless Motors

The POWERSTATE Brushless Motors also benefit from a next generation upgrade.  A new manufacturing process that Milwaukee is employing has allowed for an increase of 36% more copper in the stator windings while reducing the overall size by 15%.This is achieved by individual stator segments remain exposed exposed for high efficiency windings and then welded together to form the concentric ring.

REDLINK PLUS Electronics enhancements

To quarterback all these improved components, the electrical curcuits and wiring also recieved an upgrade.  The next generation REDLINK PLUS electronics are built around improved curcuit boards that are smaller yet more robust.  Additionally these boards can interface with much thicker wiring that is necessary to handle to increase current flowing between the new batteries and more powerful motors.

How do all these upgrades add up?

Most tool innovations these days are incremental and the margins by what makes a new version tool “better” can sometimes be hard to quantify or justify a sale.  Milwaukee has spent years making incremental improvements to 4 key backbone components with batteries, charges, motors and electronics.  In the past 12 months we have seen significant upgrades on all 4 of these components starting with the release of the FORGE batteries last year.  But what happens when all 4 get incorporated into a new tool designed from the ground up.

We were excited to see the first tool to incorporate all these upgrades are the new 7 1/4″ Circular Saws, both top handle/sidewinder and rear handle/wormdrive. The new 2834 model is set to replace the existing 2732 model in August 2024.  This newer has been redesigned from the ground up and features some new ergonomic improvements like a redesign of the sometimes cumbersome thumb activated trigger lock.

The new M18 FUEL  7 1/4″ Circular Saw has an increased cut capacity at 2 5/8″, a 1/8″ bump up from the previous generation saw.  The new POWERSTATE motors drive the blade at 6000 RPM, 200 RPM higher than before and produce a peak power output ~50% more.

Additionaly the newer saw is able to deliver all this new performance in a smaller lighter package.  The 2834 weighs in at 7.9 lbs, which is 10% lighter than the previous 2732 weighing in at 8.7 lbs.

While its easy to see how these new core components are delivering a significant bump in performance to the circular saw lineup, the potential to have similar performance gains in smaller packages across the M18 lineup is an exciting development.  While not all tools on the M18 lineup may see as large a performance gain as the saws we are eager to see how these new developments filter through the product lineup.

Milwaukee M18 Fuel Improvements is a post from Tool Box Buzz

HILTI Pressure Cleaner

Hilti PC 2-22 Portable Pressure Cleaner

4.5/5

Manufacturer: HILTI
Model number: PC 2-22
Price: 225
Power source: 22 Volt Nuron Battery
Weight: 4.6 lbs

Applications For the Hilti PC 2-22

• Remove mud off equipment tires
• Clean truck beds
• Wash heavy equipment
• Clean decks, staging and platforms
• Wet mud, and fresh slurry
• Light jobsite cleanup.
• Clean mixers, coring bits and concrete cutting equipment
• Cleaning “slurry” from cutting concrete slabs and cores. Especially in places with no access to a hose.
• Washing down small areas of new masonry after acid washing.

The Hilti PC 2-22 Portable Pressure Cleaner runs on the Nuron 22V battery platform and one great feature is that it can siphon water from a bucket, or tank, as well as connect directly to a water supply hose. The siphon feature is great because it allows for remote cleaning with no running water.

An additional detergent accessory can also be purchased.

Key Specifications

• Water Pressure: 580 PSI (working), 870 PSI (maximum)
• Water Flow Rate: 0.58 gallons/minute (max 1.19 gallons/minute)
• Tool Body Weight: 4.6 lbs.
• Price: $225
• Weight 2.1 kg • 2.1 kg
• IP code IPx5 • IP X5 (Protection against water jets from all directions)
• Nominal pressure 40 bar ±3 bar • 40 bars ±3 bar
• 6 MPa
• Water connection. 1⁄2″ water hose / coupling • 1⁄2″ water hose / coupling
• Maximum inflow temperature 40 ℃ • 40 ℃
• Maximum inflow pressure 0.6 MPa • 0.6 MPa
• Nominal flow rate (water) 2.2 ℓ/min • 2.2 ℓ/min

Using the Hilti PC 2-22 Portable Pressure Cleaner

The PC 2-22 used double fixation threads to connect the wand and cleaning head to the tool The connections are all ABS plastic with rubber O-rings, and we found the tool easy to assemble, dis-assemble, troubleshoot, and clean. The pressure cleaner is easy to use, there is a lock and a trigger plus the head nozzle has 4 cleaning options to choose from.

I used the cordless cleaner to clean my truck and a bobcat by siphoning water from a 5-gallon bucket. I additionally used it to clean my patio and pool filter at home by using a quick coupling connector direct to a garden hose. The pressure was similar on both when siphoning and when connected to a hose. There were no differences in pressure perceived.

Notable Features of the Hilti PC 2-22

Cleaning Power

The Hilti PC 2-22 boasts a working pressure of 580 PSI, with a maximum pressure of up to 870 PSI. While this is nowhere near the 1300 to 2400 psi of a gas pressure washer, this range of pressure allows you to tackle a variety of tasks, from cleaning small equipment to washing away wet mud or slurry with ease.

A 4-in-1 Adjustable Nozzle

One of the standout features of this pressure cleaner is its 4-in-1 adjustable nozzle. It offers the flexibility to switch between a turbo wash with concentrated pressure for tough spots and a 60-degree wide spray for broader cleaning areas. This adaptability ensures you have the right tool for any light cleanup task.

Compact and Portable Design

Weighing in at just 4.6 pounds, the Hilti PC 2-22 is incredibly lightweight, we found that it can be used one-handed. Its compact design and detachable pressure washer lance make it easy to transport and store, fitting conveniently into any workspace or vehicle, eliminating the need to lug around bulky cleaning equipment – this cleaner is designed for ease of use.

Ergonomic and User-Friendly

The ergonomic design of the Hilti PC 2-22 includes a convenient handle and an easy-pull trigger, ensuring comfortable handling during extended use. This thoughtful design minimizes user fatigue, allowing you to work longer without discomfort.

Cordless Convenience Operates on the Nuron battery platform and is capable to suction water from a bucket or a hose feed.

Suggestion on Improving

One thing I’d like to see Hilti improve on would be provide better hose  and coupling / connections. The hose kinked up a few times, impacting water pressure, having a thicker or moire durable connection at the coupling might prevent that.

Conclusion

The Hilti PC 2-22 Portable Pressure Cleaner combines reasonable cleaning power, versatility, and portability.
We think this would be great for washing “slurry” from cutting concrete slabs and cores. Especially in places with no access to a hose. Also it would be great for washing down small areas of new masonry after acid washing for example. This would be awesome for washing down decks, just today I was helping install railings on a deck, it had rained, we had mud all over the new composite decking…that would have been sweet for cleaning up after.

At just $225, it offers excellent value for a tool that promises to enhance remote cleanup tasks.

HILTI PC 2-22 Portable Pressure Cleaner Video Review

HILTI PC 2-22 Portable Pressure Cleaner Review is a post from Tool Box Buzz