DEWALT 20V MAX GRABO Lifter DCE592B

DEWALT 20V MAX GRABO Lifter

Manufacturer: DEWALT
Model number: DCE592B
Price: 249.00
Power source: 20 Volt Battery
Weight: 4.8 lbs

The DEWALT 20V MAX GRABO Lifter is a robust suction tool designed for lifting heavy materials, making it indispensable for professionals and DIYers alike. With a horizontal lifting capacity of 265 lbs and a vertical capacity of 132 lbs, it can handle diverse materials efficiently.

Here’s How It Works:

1. Place the vacuum pad on a clean, flat surface (free of holes or cracks)\
2. Press the green button to activate the vacuum pump.
3. The LED screen shows pressure levels, with a maximum of -12 PSI. Once max pressure is reached, the pump shuts off to conserve power.
4. A built-in sensor maintains suction, restarting the pump if pressure drops below -10.4 PSI. And at altitudes above 4,000 feet or with semi-porous materials, the pump may run continuously to maintain pressure.
5. To release the pump, press the green button to deactivate the pump. Then, engage the two-action release system by sliding the red button lever and then pressing it down.

DEWALT 20V MAX GRABO Lifter | Features:

• High Load Capacity: Lifts up to 265 lbs.
• Versatile Applications: Works on non-porous and semi-porous surfaces, including rough textures.
• Pressure Monitoring: Automatically maintains suction.
• Digital Display: Shows pressure levels in PSI or bar.
• Safety Alarms: Alerts for low suction, low battery, or power-off.

• Lift-Strap Hooks: Four hooks for added lifting configurations.
• Easy Maintenance: Removable, washable vacuum seal and replaceable dust filter.
• Sun Shade Accessory: Improves screen visibility outdoors.

Testing the DEWALT GRABO

We own three GRABO suction tools and use them regularly on remodeling projects. Testing the DEWALT version  was not a far reach for us since we were already familiar with the tool.

The main point I want to emphasize is that DEWALT improved safety on their suction tool, by including a 3-step suction release process to prevent accidental activation. Other tools have a 1-step process which could be a problem if that button were accidentally activated.

Performance by Material:

• Masonry: Effortlessly lifted granite and bluestone pavers, as long as surfaces were clean.
• Wood: Handled full plywood sheets with ease.
• PVC Sheet Stock: Simplified lifting heavy, floppy PVC sheets.
• Cabinets: Performed exceptionally, allowing precise lifting and placement.
• Appliances: Simplified moving and installation, providing secure grip/lift  points.
• Glass: We tested the Grabbo on single-pane, double-strength glass. While we were able to achieve a good seal and lift the pane, we unfortunately broke the glass during the lift. This may be due to the fragility of the material, so caution is advised when using the tool with glass.

DEWALT 20V MAX GRABO Lifter |Pros and Cons

Pros:

High lifting capacity for heavy materials.
Built-in safety alarms enhance control.
Portable and lightweight.
Ideal for various materials: stone, tile, plywood, HVAC appliances, and more.

Cons:

Battery and charger sold separately.
Struggles with some porous or fragile materials.

DEWALT 20V MAX GRABO Lifter | Maintenance

The foam rubber vacuum seal is easy to remove, clean, or replace. Dust filters can be swapped out using spare parts included with the tool.

Price: $249 (bare tool).

Conclusion:

The DEWALT 20V MAX GRABO Lifter is a versatile and reliable tool for lifting and moving heavy materials safely and efficiently. Its thoughtful design and advanced safety features make it a worthwhile investment for professionals and DIYers alike.

If your projects involve heavy lifting or delicate material handling, the DEWALT GRABO is a practical addition to your toolkit.

Dewalt 20V Grabo Suction Lifter | Video Review

DEWALT 20V MAX GRABO Lifter Review is a post from Tool Box Buzz

Best Cordless Job Site Table Saw

When it comes to choosing the right table saw, professionals know that not all tools are created equal. With so many options on the market, it’s essential to understand how different models stack up in real-world scenarios. In this comprehensive Head-2-Head comparison, we put six of the top cordless table saws to the test, evaluating their performance on precision, power, ease of use, and safety. Whether you’re a seasoned contractor or a woodworking enthusiast, this guide will help you make an informed decision and find the saw that best meets your needs in the workshop. Let’s dive in and see which saw comes out on top!

Cordless Table Saw | Selection Criteria

We chose to test six saws in the 8-¼” range focusing on the mobile Pro contractor. In the end, we allowed Metabo HPT to send us their 10- inch and Festool to send their 168 mm [6.6”] saw because they did not have an 8-¼” saw.

Table Saw Specifications

Bosch

• Model: GTS18V-08
• Bare Tool Price: $399.00
• Blade Size: 8-¼
• Voltage: 18V
• Max RPM Speed: 5,500 RPMs
• Rip Capacity Left: 12”
• Rip Capacity Right: 25”
• Weight: 44 lbs
• Max Cut Height 90°: 2-½”
• Max Cut Height 45°: 1-¾”

DEWALT

• Model: DCS7485B
• Bare Tool Price: $449.00
• Blade Size: 8-¼
• Voltage: 60V
• Max RPM Speed: 5,800 RPMs
• Rip Capacity Left: 12”
• Rip Capacity Right: 24”
• Weight: 52.69 lbs
• Max Cut Height 90°: 2-½”
• Max Cut Height 45°: 1-¾”

Festool

• Model: CSC CYC 50 EB
• Bare Tool Price: $1,499.00
• Blade Size: 168 mm, 6.6”
• Voltage: (2) 18V
• Max RPM Speed: 6,800 RPMs
• Rip Capacity Left: 0”
• Rip Capacity Right: 11-¼”
• Weight: 33.08 lbs
• Max Cut Height 90°: 1-⅞”
• Max Cut Height 45°: 1-11/32”

FLEX

• Model: FX7211
• Bare Tool Price: $449.00
• Blade Size: 8-¼
• Voltage: 24V
• Max RPM Speed: 6,000 RPMs
• Rip Capacity Left:12”
• Rip Capacity Right: 25”
• Weight: 50.73 lbs
• Max Cut Height 90°: 2-⅝”
• Max Cut Height 45°: 1-⅞”

Metabo HPT

• Model: C3610DRJ
• Bare Tool Price: $599.00
• Blade Size: 10
• Voltage: 36V
• Max RPM Speed: 5,000 RPMs
• Rip Capacity Left: 22”
• Rip Capacity Right: 35”
• Weight: 67.3 lbs
• Max Cut Height 90°: 3-⅛”
• Max Cut Height 45°: 2-¼”

Milwaukee

• Model: 2736-20
• Bare Tool Price: $449.00
• Blade Size: 8-¼
• Voltage: 18V
• Max RPM Speed: 5800RPMs
• Rip Capacity Left: 12”
• Rip Capacity Right: 24-½”
• Weight: 41.6 lbs
• Max Cut Height 90°: 2-½”
• Max Cut Height 45°: 1-¾”

Cordless Table Saw | Evaluation Format

Our team has put significant time and effort into our Head-to-Head evaluation to provide you with the most comprehensive information available. For this evaluation, we divided the analysis into several categories:

1. Precision & Accuracy
2. Performance
3. Price
4. Features, Usability & Ergonomics
5. Saw Stand Evaluation
6. We also chose the best value saw and also discuss decibels.

How Most Table Saws Are Used In Job Sites

When these saws arrive on-site, they are quickly unboxed, assembled, and put to immediate use. Users expect them to be mostly accurate. So we looked at the saws out of the box and then corrected any accuracy deficiencies prior to our power testing.

Best Cordless Table Saw | What and How We Measured

To assess the manufactured accuracy of the eight saws, TBB evaluated six key areas:

1. Table Flatness,
2. Accuracy of 45° Stop,
3. Accuracy of 90° Stop,
4. Blade Parallel to Miter Slot,
5. Fence Parallel to Miter Slot,
6. Saw Blade Runout

Best Cordless Table Saw | Accuracy Testing Procedures

Table Flatness

We assessed the flatness of the table by placing the edge of a precision-ground flat bar across it and using feeler gauges to measure any gaps. Measurements were taken in four directions:

1. Front-to-rear at the arbor
2. Left-to-right at the arbor
3. Upper left-to-lower right table corners
4. Upper right-to-lower left table corners

This comprehensive data collection allowed us to create a ranked set of results by assigning a 1-2-3 rating to the relative values of the measurements. We then ranked the saws for overall table flatness as manufactured. For context, a typical sheet of copy paper is approximately 0.004 inches thick.  Our measurements ranged from 0.004 to 0.026 inches.

The saws individual flatness scores across the 4 measurements are added to a summarized score.  The saws are then ranked based on that score.

The Bosch ranked the highest in table flatness with a maximum measured deflection was .011″.  The Flex was a close second followed by a three way tie for third with the DEWALT, Metabo HPT and Milwaukee.  Surprisingly, Festool had the most deflection in its table with this measurement method.  The Festool has a unique feature where the left side of the table can glide front and back to act as pseudo cross-cut sled. There is a small variable in the height between the sliding and the stationary sections of the table.

Accuracy of 45° Stop

To measure the accuracy of the factory-set 45-degree stop, We used a Beall digital inclinometer, which has an accuracy of 0.1 degrees. The process began by placing the Beall gauge on the table and calibrating it to zero relative to the table surface. After calibration, we attached the gauge to the blade and adjusted the blade incline until it hit the factory-set 45-degree stop. The measurement was recorded, and the test was repeated to ensure repeatability, with results consistently within 0.1 degrees of each other.

For contractors using their job site saws for high-quality built-ins or precise finished cuts, saw accuracy is crucial. The out-of-the-box accuracy from the manufacturer directly impacts the quality of the cuts and the safety of the operator. We compared the relative accuracy of the saws immediately after assembly to determine their “as-built” precision. The results showed how each saw stacked up in terms of manufactured tolerances and overall accuracy.

Accuracy of Vertical 90° Stop

We measured the accuracy of the factory-set 90-degree stop using the same digital inclinometer. After calibrating the gauge to the saw’s table, we moved the blade to approximately 70 degrees off vertical and then adjusted it to the factory-set 90-degree vertical stop. The measurement was recorded and repeated, with consistent results within 0.1 degrees of the previous tests. All of the saws were perfect at 90 degrees.

Blade Parallel to Miter Slot

To measure the blade’s alignment with the miter slot, we used an iGauging 35-125-4 digital dial indicator, accurate to 0.0005 inches. A new Diablo blade was installed in each saw, and the blade height was set to 2-inches.

We marked a single tooth as the reference point, positioned that tooth at the rear of the saw, and the dial indicator was set to zero against the marked tooth. The blade was then rotated to the front of the saw, and the same tooth was measured again.
A negative reading indicated the blade and miter slot were closer together at the front, while a positive reading indicated they were farther apart.

By analyzing the data from these tests, We were able to rank the saws based on their as-built accuracy and alignment.
Note – we placed a Diablo 8-1/4″ blade on the Metabo HPT for testing, but were not able to use a Diablo blade on the Festool, we used compatible tooth count Festool OEM blades.

Saw Fence Parallel to Miter Slot

The accuracy and safety of a saw depend on the blade being parallel to the rip fence. Having already tested the parallelism between the blade and the miter slot, the next step is to check if the miter slot is parallel to the rip fence. This ensures a parallel relationship between the blade and the rip fence.

We used the iGauging 35-125-4 digital dial indicator to measure the accuracy of the factory-set fence relative to the table’s miter slot. We started by locking the fence in position approximately 1 inch away from the blade on the side opposite the miter slot. The throw of the dial indicator was adjusted to take readings in the middle of the indicator’s range of movement, ensuring consistency and accuracy in the measurements.

We calibrated the iGauging dial indicator to zero at the operator’s end of the rip fence. Then, we positioned the dial indicator at the rear of the saw, placed it on the rip fence, and took the reading. If the fence and the miter slot were closer together at the rear of the saw, the dial indicator showed a positive reading. Conversely, if they were farther apart, the dial indicator displayed a negative reading. A positive reading indicated that the materials being cut might be pinched, increasing the likelihood of kickback.

Saw Fence Parallel to Miter Slot | After Adjustment

It is important to note that all saws were adjusted after the accuracy evaluation and before the performance testing. With the exception of blade run-out, other adjustments can be made to fine-tune the saws. We were able to adjust the saws to the following:

Being able to reliably and repeatedly adjust the fence is an important feature of any table saw.

Blade Run-out

Blade run-out describes how much the edge of a saw blade wobbles while mounted on the motor shaft. Measuring run-out with a saw blade assumes the blade is nearly perfect in flatness. To ensure accurate measurements, TBB used a Freud calibration plate, which is ground to a flatness tolerance of ±0.0005 inches.

We used the Freud calibration plate on each test saw to measure run-out. After removing the new Diablo blade and installing the calibration plate, we raised the trunnion to its maximum vertical adjustment. A black mark on the calibration plate provided a consistent starting position for the run-out test, using the iGauging dial indicator.

We carefully rotated the calibration plate by its outer rim to avoid side-to-side force that could skew the results. We recorded the maximum reading on the dial indicator and validated it by repeating the test, ensuring consistent readings. Notably, the maximum readings occurred at different points along the plate’s rotation across the eight saws, reinforcing our confidence in the plate’s flatness.

Precision Summary – Winner FLEX

Based on the data from the 7 individual tests, we compiled a summary ranking to determine the overall winner for as-built accuracy. Here are the results: FLEX was consistently accurate and precise in 6 out of 7 categories. Milwaukee was a close second followed by DEWALT.

Best Cordless Job Site Table Saw | Performance Testing

For this segment of the testing, we used two different materials (3/4″ CDX Plywood, and 2x KD lumber while measuring the saw blade RPM drop. We assessed the saws performance based on their blade speed under load and speed of cut.

Blade Speed (RPM under load vs no load)

The first performance measurement we looked at was blade speed while cutting all the test materials. This test provides a relative comparison of blade speed reduction under different loading conditions, giving us an idea of the motor/gearbox combination strength for each saw. We recorded the “no-load” speed to capture the relative drop in RPM during cutting. We used our measured no-load speeds instead of the manufacturers’ published values.

To measure blade speed, we used a digital laser, non-contact tachometer. Reflective tape was adhered to each saw blade just behind the carbide tooth, positioned above the wood cutting surface, allowing us to capture blade speed during the cuts.

A power feeder ensured consistent feed rates through each saw. We used a Diablo 8-¼” 24-tooth Framing blade in all the saws, including the Metabo HPT [10-inch saw] and for the Festool saw we used a 42 tooth finish [168 mm] Wood Universal Blade.

Performance Summary – Winner DEWALT

To determine our power winner we measured the percentage of RPM drop of the saw under a slow-feed cut and a fast-feed cut. By averaging the RPM drop across these two scenarios we determined our power ranking.

DEWALT had the most available power and showed the least RPM drop under load with just a 14% drop in RPM. By comparison the next closest was FLEX with a 19% drop and Milwaukee with 24%. The Festool was unable to complete either cut without overloading.

Manual Hand Feed Comparison

To validate our power feeder rig, we conducted a cutting speed test without it. One operator handled the test, feeding the material as quickly as possible while monitoring the saw’s motor and adjusting the feed rate accordingly. The operator adapted the speed for each cut, either speeding up or slowing down as needed. We made several cuts and recorded the fastest time achieved.

The hand feed result and the subsequent ranking matched the result seen in the power feed test.  The gap between the FLEX and Milwaukee was closer in the 2nd and 3rd place race.  The Festool was still unable to complete the test without overloading.

Best Cordless Table Saw | Price Comparison – Bosch

We ranked the table saws using their bare tool pricing. The Bosch was the least expensive at $399.00, with DEWALT, FLEX and Milwaukee tied at $499.00. Metabo HPT was $599.00 and the Festool was $1,499.00.

Ergonomics & Features

When evaluating cordless jobsite table saws, ergonomics play a crucial role in ensuring tools are both efficient and safe to use. Ergonomics focuses on designing tools that enhance productivity while reducing discomfort, fatigue, and the risk of injury.
Features such as well-placed handles, riving knives, safety switches, and non-slip coatings contribute to the overall ergonomic performance of a saw.

Evaluation Factors

In our ergonomic evaluation of cordless table saws, we considered the following factors and rated them on a scale of 1 to 6 (1 being best):

Weight

Below is a summary based on the provided weights for the different brands. These figures show the relative heaviness of each model with its battery, with Metabo HPT being the heaviest at 62.4 lbs, and Bosch being the lightest at 45.7 lbs.

Power Switch

Ease of use and safety are major considerations for our team, especially with the large, easy-to-actuate power switches.
Bosch and FLEX had the best switch, both are pulled into the on position, or shut off with the users knee. The team found them to be simple and intuitive.

The Festool has a two-step process to turn the saw on, requiring activating a master power switch, followed by the power on switch. The saw cannot be stopped easily with a knee.

The DEWALT has a red paddle, however, when held at its highest point and released, the paddle can accidentally shut off the saw due to the closing momentum. This occurs occasionally.

On Board Storage

The Festool was superior with its Systainer based accessory storage. The Milwaukee came in second with excellent accessory storage secured with a permanent mounted, spring-loaded securing nut. All the other saws had removable wing-nuts that can be easily lost.

Fence

The Flex fence is a rack and pinion style similar to DEWALT and Milwaukee. The only real difference is that the FLEX fence has a rechargeable, 12 LED light strip built into the fence. This light is activated by a rocker switch on the rear side of the fence. The DEWALT and Milwaukee fence are super smooth to operate, and capable of precise 1/64” adjustments.

The Bosch saw also has a rack-and-pinion system, but we experienced jerky micro adjustments. Additionally, the fence lock is on the left side of the knob, which can be awkward, especially for DEWALT and Milwaukee users.
Festool has a lever-lock fence that indexes and slides in a dado. We found that it was not as smooth as other saws and took effort to dial in. The fence requires unlocking with a knob, sliding out, reversing, and sliding in for narrow rips. The fence can be removed and stored in a Systainer.

Metabo HPT has a pull-to-lock mechanism, which is opposite of Bosch, DEWALT, and Milwaukee saw. The team found it choppy when trying to dial in 1/64”. The fence features a twist knob to lock on or remove, requiring users to push tabs to engage which is less intuitive than other models. The fence also rotates for extended support or narrow rips, requiring a sub-fence assembly that stores on the side of the saw.
Raising Blade

The Festool blade can be adjusted to a precise height using an electronic control linked to a 1/64-inch digital display. In comparison, raising the blade on the Flex saw is quick, requiring just 9¾ hand rotations.

Hand Rotation Results are as follows:

• FLEX: 9-¾ rotations
• Bosch: 13-¾ rotations
• DEWALT: 35-¾ rotations
• Metabo HPT: 29-¾ rotations.
• Milwaukee: 15 rotations.

Ripping Width

Most of the 8-¼” saws had similar ripping widths.
The Metabo HPT is a 10-inch saw and as a result has the largest ripping capacity at 35-¼” to the right and 22-⅜” to the left.

Bevel Adjustments

The Festool had the widest bevel range from -10 to 47 degrees.

Riving Knife Adjustments

The riving knives were either removable or non removable. The Milwaukee riving knife was the easiest to adjust or remove. It requires a uses a easy to actuate, pull lever to release the riving knife.

The FLEX uses a flip down lever to release the riving knife. The user needs to tilt the riving knife out and down to seat it, which is not intuitive. Overall we liked the feature, once you get the hang of it.

The DEWALT has an easy to turn knob to loosen and a simple depress on the knob removes the riving knife. The Bosch has a lever that turns to adjust, locks in at multiple positions, but is non-removable. The Festool requires too many steps to access, but super easy to remove once accessible. Locks in at one height and is removable.

The Metabo HPT has a nicely machined aluminum cam lever, but was stiff to actuate. It has three height positions and is non-removable.

Guard

We evaluated the saw blade guards and found that the Metabo HPT was super easy to install. The Bosch was clunky and awkward to attach. The DEWALT features a 1-⅝” OD (1-⅜” ID) dust shroud on the blade guard. Milwaukee was similar to DeWalt but without a dust shroud. The Festool required many steps but was super easy.

Battery Gauge

The FLEX has the brightest battery LED gauge, with 4 LEDS. This feature can be activated with the saw in the off position. Bosch has a bright green, 3-LED light above the power switch but does not activate unless the saw is powered on. Festool has two battery symbols on the top left corner of the LCD screen, which can be hard to see in daylight. The rest of the saws require pushing the battery indicator, all facing in the user’s direction.

Best Cordless Table Saw | Feature Winner – FLEX

FLEX’s cordless table saw has set a new standard in its category, emerging as the feature winner with an impressive performance. Scoring a low 31 points across 14 categories, FLEX excelled by taking top honors in six distinct areas, outshining many competitors.

While Milwaukee scored 37 points and Bosch came in with 44 points, FLEX’s unique features make it a strong contender. The saw is equipped with a folding side extension table, which enhances stability and support for larger workpieces—an invaluable asset for both professional woodworkers and DIY enthusiasts.

Additionally, the FLEX table saw includes innovative rechargeable LED lights integrated into the rip fence, providing excellent visibility for precise cuts. This thoughtful design element not only improves visibility and enhances safety by illuminating the work area.

Best Tablesaw Stand -Winner Milwaukee

Our crew found that saws with scissor stands were the fastest and easiest to set up. Brands like DEWALT, Bosch, Milwaukee, and Flex all offer models with scissor stands. Bosch, Flex, and Milwaukee have latches that lock the saw to the stand, making them highly mobile; you can easily pick up and relocate the saw since they lock together.

Photo: Bosch Saw

In contrast, the DEWALT stand does not have a locking mechanism, which often results in the saw sliding off when users try to move it. The Milwaukee stand features an adjustable foot for leveling, while the Bosch stand has rear legs that extend further than the others, providing added stability but also creating a potential trip hazard.

The Festool setup includes the MFT table and dolly, which takes up more space than the scissor stands. Although the Festool saw sits in grooves marked on the tabletop to assist with placement, it does not lock in place, making it awkward to move once set up. This system is more suited for rolling from the truck to the job site and can stack with other Systainers to save space inside a vehicle.

The Metabo HTP stand is excellent but requires bolting to the saw, creating a semi-permanent pairing. It features sturdy folding tubular legs, an adjustable leg, and roller wheels. While the crew appreciated this setup, they found it too large to be considered a truly mobile table saw, as it’s not easy to lift into a vehicle.

Decibels

All of the saws were quite loud, with decibel levels ranging from 104 to 106 dB. We concluded that a difference of just 2 dB was not sufficient to effectively differentiate or score the saws.

Best Portable Job Site Table Saw – Winner FLEX

Choosing the best portable job site table saw was a challenge, as our testing focused on the everyday mobile contractor.
FLEX, being new to the market, had ample time to perfect their saw. With a total score of 8 points, the FLEX portable jobsite table saw ranks first overall in our assessment, showcasing its balance of accuracy, usability, and value. While it may not lead in every individual category, its combination of strengths makes it an excellent choice for contractors seeking a dependable and cost-effective tool, particularly for those prioritizing performance without a high price tag.

The Milwaukee portable job site table saw ranks second overall with a score of 10 points. Its strong performance in accuracy, power, and ergonomics makes it an appealing option for contractors who value precision and reliability. The stability provided by its stand further enhances its appeal, ensuring safe operation in various job site conditions. In summary, the Milwaukee table saw represents a solid investment for professionals looking for a high-performing, durable tool that delivers consistent results. While it comes at a slightly higher price, its overall value in terms of performance and usability makes it worthwhile for serious contractors.

The DEWALT portable jobsite table saw ranked third overall with a score of 14 points. Its strengths in power and competitive pricing make it a reliable choice for contractors seeking a powerful saw. Although it may not excel in every category, it provides a well-rounded performance that meets many professionals’ needs. In summary, the DEWALT table saw offers a good balance of power, accuracy, and affordability, making it an attractive option for contractors who prioritize performance and value. Its reputation for reliability further enhances its appeal, ensuring it remains a popular choice in the job site tool market.

The new Festool table saw did not quite fit our testing criteria and, due to its high price, is likely to attract a specific user base. While it is expensive, it offers several key advantages: designed for precise cuts, it is ideal for job sites or workshops with limited space and seamlessly integrates with other Festool products, enhancing workflow for brand users.  We feel that the Festool is best suited for professional woodworkers, carpenters, finish carpenters, and those who value precision and portability.

Best Value Winner – FLEX

“Best value” is a crucial category in tool comparisons as it balances decision-making by considering both performance and budget, leading to practical choices that provide long-term savings and higher overall satisfaction by ensuring durability and reliability.

Best Cordless Table Saw | Final Thoughts

These tests and evaluations are demanding, time-consuming, and limited in scope since we are not a professional testing company and have restricted time for evaluations. We are unable to conduct long-term testing to assess durability, nor can we test every possible application for which you might use these saws. Nevertheless, we believe that all the table saws in this Head-to-Head are quality tools, and our testing highlights the pros and cons of each model.

Ultimately, everyone must choose a tool based on their specific needs, uses, and budget. With all the data provided above, we are confident that you can make a more informed decision when purchasing your next portable jobsite table saw.

Best Cordless Tables Saw Comparison Video

Best Cordless Table Saw | 2024 Head-To-Head is a post from Tool Box Buzz

DEWALT 20V XR 2-1/4 Peak HP Plunge Router DCW620B

20V MAX XR 2-1/4 Peak HP Plunge Router

Manufacturer: DEWALT
Model number: DCW620
Price: $349
Power source: 20V Max Battery
Motor size: 2 1/4 HP
Weight: 11.25 lbs ( Bare Tool)

A Legacy of Excellence

This plunge router is the result of nearly four years of development. DEWALT building on its experience with the successful 1-1/4 HP cordless router and a corded 2-1/2 HP model, aimed to push the boundaries of cordless technology. Drawing on its legacy dating back to Porter-Cable days, DEWALT sought to elevate the router’s performance to the next level with a 2-1/4″ HP cordless router.

This 2-1/4 horsepower heavy-duty plunge router has been designed with DEWALT’s signature attention to detail, the DCW620B offers the rugged durability, advanced features, and user-centric controls that pros need for precision work on demanding job sites. From its intuitive grip design to its innovative Anti-Rotation Safety System, this router is engineered to deliver exceptional performance while keeping you in control.

Why XR and Not FlexVolt?

Some may wonder why DEWALT opted for the XR 20-volt battery platform instead of the FlexVolt 60-volt system. The decision was driven by advancements in electronics and battery technology, which allowed them to achieve top-tier performance with a 20V battery. Additionally, their larger user base is mostly on the 20V platform, it made more sense for them to tailor the router to this group, maximizing accessibility, and of course profit.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router |Features

• Anti-Rotation Safety System
• Variable Speed Dial – 11k -23k RPM
• Tool Free Depth Adjustment System
• 3 Position Adjustable Turret Stops
• Thumb activated plunge lever and lock
• Dual angled LEDs
• Integrated Dust Collection

Collet and Bit Change

The DEWALT 20V XR 2-1/4 Peak HP Plunge Router comes with two sized collets, the ¼” and the ½”. A pronounced and large spindle lock button along with the provided wrench allow for a straightforward bit and collet change with just one wrench.

Grip Mounted Activation

Proper handling of the router required two hands on each of the angled grips. The right grip house the on/Off trigger switch. To power the tool on you need to flip down the lock off lever that is mounted on the trigger and then squeeze the trigger to activate. A “soft start” activation minimizes jerk. With the trigger integrated into the main handle it is intuitive to continue to grip the trigger in the on position to keep the tool activated. Alternatively, there is a lock on switch located by the right thumb if you prefer.

Plunge Base and Depth Adjustment

The plunge lock lever is another highlight, located on the left grip, it is designed for precise depth adjustments. Inspired by DEWALT’s 3-1/4 HP router, the lever’s length and angle were adjusted for easier operation, providing a more ergonomic and comfortable user experience. This new design reduces the risk of unintentional movement during plunge applications, allowing for smoother, more controlled cuts.

The router plunge motion is locked by default. To lower router the plunge lock lever located by the thumb can be depressed while applying downward pressure against the springs. Releasing the thumb lever will lock the plunge depth at that height. The plunge lever can be locked in it down position with an audible click. The plunge motion is then free to go up and down with simple pressure on handles (or lack thereof) without the need to have your thumb on the lever.

The router features a straightforward depth rod with depth guide markings. The router has a maximum routing depth of 3.15″. The rod can be easily locked and unlocked with a quick release lever. The base of the depth rod has micro adjustment feature that can be manipulated by hand without any tools.

Additionally, the rotating turret stop for multi pass through cuts features individually adjustable tiers. These stops do require a wrench to adjust so we envision these will seldom need adjusting but it is a nice option to have.

Anti-Rotation Gyroscope System

The wide dual handed grips give the user great control and stability with cutting. However, this 2 ¼ HP router has a ton of power and is meant for big cuts with large bits. Large bits combined a lot of power has the recipe for serious kickbacks torquing motions. Perhaps the greatest feature of this router is the Anti-Rotation Gyro System, borrowed from other DEWALT tools like drills. This system senses motion and automatically shuts down the tool for added safety.

If a sudden twisting motion is detected, the motor will immediately power off saving the user the need to battle a potential out-of-control router. The tool will not power on again until the power switch is deactivated, and the Anti-Rotation light goes out.

Overload Protection

Located right next to the Anti-Rotation light is a triangular light that indicates an overload state. If the router detects you are pushing the bit too fast into the material a white LED will flash until pressure is reduced and RPMs increase.

Dust Extraction

The DEWALT DCW620 features an integrated dust collection system that starts with a clear plastic shroud designed into the baseplate. The router’s vertical dust chute offers improved line-of-sight while cutting. DEWALT recognized that many users position a vacuum hose over their shoulder for ease, and this vertical design makes that setup much more convenient. Dust is extracted up through the right plunge column where a vacuum hose can be connected. The tool comes with a dust extraction tube adapter that mates with the top of the column and is design to connect to a compatible DeWalt quick lock system.

Unfortunately, if you do not already have a DEWALT quick-lock or AIRLOCK compatible system, dust hose connection can be awkward and frustrating.

Overall, the dust extraction is excellent. When performing cutting on an edge like a round-over or chamfer, an additional dust collection shroud can be attached to collect dust and chip falling below.

Speed Control and Closed-Loop Electronics

While most cordless routers operate at around 25,000 RPM, DEWALT chose to run this model at a slightly lower 23,000 RPM. The router’s closed-loop electrical system was designed to maintain this speed even under load, ensuring a consistent and controlled performance. This deliberate decision gives the router better control over speed and torque, unlike competitors whose performance dips under pressure.

What’s Included

• (1) 20V MAX* XR® 2-1/4 Peak HP Plunge Router (Tool Only)
• (2) Sub-base
• (1) 30mm Guide Bushing
• (1) 1/4 in. (6.4mm) Collet with nut
• (1) 1/2 in. (12.7mm) Collet with nut
• (1) Wrench
• (1) Dust cap
• (2) Dust Shield
• (1) Dust port w/ AIRLOCK Compatibility
• (1) Chip collector
• (1) Centering cone

The DEWALT 20V XR 2-1/4 Peak HP Plunge Router is a plunge base only tool, that is it does not come with a fixed based like some of its competitors. The router comes with two sub bases, one optimized for dust extraction and the second for use with guide bushings for template work.

The router comes with both a 1/4″ and 1/2″ collet and a single wrench for collet and bit changes. Additionally, a centering cone is included if the base plate needs to be adjusted or replaced.

What’s NOT included

With the DCW260B only being sold as a “Tool Only” option there are a few things that you may find yourself searching for.

First and foremost is the recommended power option. While any 20V Max battery will power the router, DEWALT themselves recommend that to get the true performance out of the tool, a 20V Max Power-stack battery is required.
The DEWALT 2 1/4 HP Plunge Router is also compatible with an edge guide or side fence. Unfortunately, no side fence is included and must be purchased separately.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router | Price

DEWALT only offers the DEWALT 20V MAX XR 2-1/4 Peak HP Plunge Router as a bare tool. It is currently priced at ACME Tools for $349. It is our hope that they will soon offer this router kitten with XR batteries and a storage case to protect the tool and accessories.

Final Thoughts on the DEWALT 20V XR 2-1/4 Peak HP Plunge Router

The DEWALT 20V MAX XR 2-1/4 Peak HP Plunge Router isn’t just another plunge router; it’s a robust tool crafted for professional-grade applications. From the moment I turned it on and heard its smooth starting powerful sound I knew this was going to be a next-level router for them.

With features like the Anti-Rotation System, variable speed control, and integrated dust collection, it’s clear that DEWALT has put serious thought into the needs of contractors. The power of this router is also impressive, and you can hear it when routing Oak, Maple and Poplar.

While the router’s price and the “Tool Only” configuration may require some additional purchases, the power, versatility, and safety this tool offers make it a worthy investment for those who demand the best from their tools. Whether you’re making precise cuts on a custom project or tackling heavy-duty tasks like plywood cut outs, the DCW620B is built to perform in the trades.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router Review is a post from Tool Box Buzz

Hydraulic Impact Driver – Should You Have One In Your Kit?

When you hear the term “Hydraulic Impact Driver “you either know exactly what I’m talking about or you wonder if it’s some weird industrial tool hooked up to hydraulic hoses like a giant concrete saw. Well, I can assure you that if you do any work indoors, you should take a closer look at this tool.

What Is a Hydraulic Impact Driver?

So what is a hydraulic impact and how is it different from a regular impact? First off, a regular impact has three main parts a hammer, anvil, and a spring. As the hammer portion turns, if there’s resistance on the anvil, the spring loads up until it releases and the hammer strikes the anvil in the direction of rotation delivering that impact force into the fastener. The hammer and anvil mechanism is all metal so it is pretty loud when activated in quick succession. Check out this video excerpt from ToolStop where a Bosch employee demonstrates the impact mechanism.

A Hydraulic Impact is different in that it uses oil to build up pressure, when the pressure is high enough, pawls get pushed out on the anvil mechanism so that the hammer grabs them as it rotates. Then the pressure decreases, and the pawls retract until the pressure builds again. This results in a much quieter operation.

Benefits of a Hydraulic Impact over a regular

The first and biggest benefit is that they are half as loud as a regular impact. The new Dewalt boasts a 57% decrease in sound over their regular impact when driving 3″ screws into a pressure treated 4×4. That is a significant number. I can guarantee that all of us tradespeople will have some hearing loss over our careers, using a quieter tool when possible only makes sense.

The second benefit is the hydraulic mechanism due to the way it’s constructed, has more sustained torque. A regular impact is like hitting the end of a wrench with a hammer, a hydraulic impact is like putting a cheater pipe over the wrench and giving it a bunch of half-second tugs. Both will tighten the fastener, but one has torque on the fastener for a longer duration.

Killer Applications for Hydraulic Drivers

The obvious applications are anything indoors. MEP Rough-ins, steel stud framing, accessories (mirrors, grab bars, soap, paper towel dispensers, etc), device-ing out, and even doors and hardware. It isn’t just new construction either. Remodeling of existing occupied spaces can always benefit from decreased sound and vibration.

I do a ton of healthcare remodeling, hospitals, clinics, etc. Places that have to stay open even during construction. They always appreciate reduced noise and vibration, especially considering many places have normal sound levels rivaling the local library.

The last killer application is casework (cabinetry). Any time your head is close to the fastener being driven, the quieter the tool, the better it is for you in the long run.

Limitations of Hydraulic Drivers

There are some applications where hydraulic drivers are not the best choice. Longer and larger diameter fasteners like concrete screw anchors (TitanHD) and timber screws are hard for hydraulic impacts (and regular impacts) but in these cases, I usually switch to an impact wrench anyway.

The other area that hydraulics suffer from is extreme cold. I’ve had two Milwaukee Surge hydraulic drivers over the 8 years they’ve been out. The first one only lasted like 3-4 months because I left it on the job in the double digits below zero and I think the oil was too viscous and leaked out when I started using it for the day. I’ve never got an official confirmation from the brands that cold is detrimental for these types of drivers but I’ve read other reports online of similar scenarios.

Who makes Hydraulic Impact Drivers?

Up until a few months ago, Makita and Milwaukee were the only brands that made hydraulics. The drawback to this was that there has been no updates to these tools in the 8 years since they’ve been out. Now Dewalt just released theirs and it boasts quieter operation, less vibration, and more power than the Makita and Milwaukee. I don’t know if this new release from Dewalt will trigger updates to the Makita and Milwaukee.

What I do know is that if you’re on Milwaukee M18 or M12, Makita 18V LXT, or Dewalt 20V a hydraulic impact driver should have a spot in your tool kit.

Where To Buy (ACME Tool)

Milwaukee M12 Surge Bare Tool

MilwaukeeM18 Surge Bare Tool

Makita 18V LXT Bare Tool

Dewalt 20V Quiet Hydraulic Impact Bare Tool

Hydraulic Impact Driver – Should you have one? is a post from Tool Box Buzz

DEWALT 60V Cordless 12in Sliding Miter Saw Kit – Model DCS781X1

DEWALT 60V 12in Sliding Miter Saw Kit

4.5/5

Manufacturer: DEWALT
Model number: DCS781X1
Price: $849.00
Power source: 60V Lithium Ion
Weight: 50.9 LBs

The DCS781 is DEWALT’s 2nd generation FLEXVOLT cordless miter saw. This GEN 2 has three big upgrades to cover. First, this saw now runs off just one 60v battery, whereas the first generation saw used two. Secondly, this saw has new Regenerative Braking Technology. Lastly, DEWALT claims it will deliver 20% more power than other cordless saws.

Features & Specs

Out of the Box | Square

Most saws, not all, require the user to “dial in” the precision out of the box. Squaring the saw  90° up and down and 90° to the fence required no adjustments on this miter saw once removed from the box. The robust packaging appears to have kept the saw well calibrated during transit.

Kit Components

The DEWALT DCS781 can be sold either as a bare tool (DCS781B) or as a kit (DCS781X1) The kit contains the following items:

• DEWALT 12″ 60V Sliding Miter Saw (DCS781B)
• 20V/60V MAX* FLEXVOLT Battery (DCB609)
• 6amp Charger (DCB1106)
• Fine Finish Blade – 60-tooth
• Blade Wrench
• Material Clamp
• Stabilizer Bar
• Vacuum adapter
• Dust Bag
• Base Extensions (2)

Portability

The DEWALT DCS781 is heavy and not a tool you want to have to move around often. This saw weighs 50.9 Lbs as a bare tool. The saw does have a large carrying handle at the top of the saw as well as handle indentations on each side of the saw to assist with transportation. These handle areas are well placed, sturdy, and could easily be used when you have larger bulky gloves on.

Due to this saw being large and heavy, an easier means of transportation from job site to job site is the DEWALT Rolling Miter Saw Stand. DEWALT does offer a stabilizer bar and has easily adjustable table extensions on both sides if you are using it on a solid surface.

Cut Capacity Specifications

The DEWALT saw has a maximum horizontal cutting capacity of 12-3/16″. It can cut baseboard up to 6-1/2″ vertically, and crown molding up to 6-1/2″ nested.

• Maximum Crosscut Capacity at 90° – 3″x 12-3/16″
• Maximum Crosscut Capacity L/R at 45° – 3″x8″
• Maximum Bevel Cut Angle to Left – 49°
• Maximum Bevel Cut Angle to Right – 49°
• Maximum Cutting Thickness – 6-3/4”

Regenerative Braking Technology

Similar to how an electric automobile utilizes its motor as a generator to recover wasted energy during braking and reroute it back into the battery, the saw’s regenerative braking system does the same. Instead of turning the braking energy into heat in the motor, the saw uses some of the energy lost when stopping the blade to recirculate it back into the battery. The material being cut will determine how much energy must be extracted from the motor for the operation, affecting the run-time benefit.

The DCS781 is equipped with an automatic electric blade brake which stops the saw blade within 5 seconds of trigger release.  This is the same time frame as the first-generation dual battery miter saw.

Note

On a few occasions, it was noted that there was a delay after the trigger release for the brake to engage. In the operations manual, DEWALT does mention that this can occur and offers a solution to fix the problem. They state ” If a delay or “skipping” occurs, turn the saw on and off 4 or 5 times. If the condition persists, have the tool serviced by an authorized DEWALT service center.” They do not explain as to why it could occur.

Number of Cuts on Single Battery | Run-time Test

A run-time test was conducted on the DEWALT DCS781.  DEWALT proclaims “exceptional run-time” stating it this saw can deliver up to 675 cuts on 3-1/4” MDF baseboard molding and up to 255 cuts in 4”x4” lumber.

For the run-time test, repetitive cuts were made using 2×6 KD lumber until the battery was exhausted. The saw was started and brought up to full speed. The saw was brought forward, the cut was made, and waited for the blade to stop.  3/4″ cuts on the lumber were achieved by using a positive stop and a DEWALT vise clamp. The cut piece was removed and then the process was repeated.

The test was conducted with a fully charged 9.0 Ah FLEXVOLT battery, which is included in the kit. It’s important to note that DEWALT has larger amp-hour batteries which will extend run-time significantly. The results of our test were 243 cuts in 2×6 KD lumber.

DCS781 | Job Site Performance

The DEWALT DCS781 did a stellar job on the 3-1/4″ primed finger-jointed baseboard trim remodel. There were a couple of special mitered cuts to accommodate a waterline behind a toilet.

This miter saw was used on a custom bedroom headboard project and noted clean and crisp cuts on our 1×8 pine shiplap

Capturing Dust at the Source

The DEWALT DCS781 saw has a built‑in dust port proprietary to their dust collection systems. It is called “Airlock” because of its twist-locking mechanism that allows the user to quickly connect and disconnect from tool to tool. It is simple to use and it swivels 360° to prevent the hose from becoming twisted during use.

If you are looking to hook up any DEWALT tool to a non-DEWALT brand shop vac or extractor, you are going to have to use some type of adapter to be successful. DEWALT does offer a universal dust extraction kit that has several adapters that most likely will fit the hose of your vacuum or extractor.

DEWALT claims a 94% dust capture at the source when using a dust extractor. During our run-time test, it was noticed that there was a good amount of dust left on the surface after the 243 cuts were made. It is safe to say there was more than 6% that was not captured, even while using the DEWALT DEWALT DWV012 10-gallon wet/dry HEPA Dust Extractor.

Crown Molding Bevel Pawls

The saw is equipped with pawls set to 22.5 ° and 33.9° bevel angles, left or right.  This allows you to quickly and accurately set the saw to cut at these bevel angles. When cutting crown molding laying flat, the saw can accurately and quickly set a crown stop, left or right. The crown bevel pawl can rotate to make contact with the crown adjustment screw. The saw is factory set to cut normal crowns in North America (52/38).

LED Cut Line

Miter saws with lights on both sides of the blade to create a kerf width shadow is a significant improvement in precision cutting technology. DEWALT is the original designer of this LED Cutline and now many manufacturers are following their direction. This LED cut line technology provides users with clear and exact cut lines, resulting in unmatched accuracy.

LED work light can be turned on by the momentary switch that will automatically turn off within 20 seconds if the saw is not in use. The light is also activated automatically every time the tool’s main trigger is pulled. The LED work light begins to flash when the battery is near the end of its useful charge and/or when the battery is too hot.

Single Battery Operation

This 2nd generation FLEXVOLT miter only requires a single 60v battery whereas the previous model required two. This is great for two reasons. First is the obvious, it only takes one battery to operate so users can have one battery on the charger while using one battery, therefore realistically cutting all day long with no interruptions.  The second reason would be the price reduction. FLEXVOLT batteries are very expensive, so reducing the cost of purchasing this saw as a kit, without reducing the power of the saws by losing a battery is something you will appreciate.

Single Battery Downfall

One downfall of the single battery operation is not having the ability to use a plug in adapter. The previous two battery model operated on two 60v batteries, essentially giving you 120v of power. This made it really easy to have a plug in converter. 60 Volts is much harder to do, and likely why there is not a plug in version. Yes this makes the saw kit cheaper, but not having a plug in adapter is a big hit in our crew’s opinion for a larger saw like this.

Final Thoughts

The DEWALT DCS781 is an excellent job site or shop miter saw. While a lot of our work can be done with a smaller-diameter saw, not all of it can and that’s where the DCS781 shines! You can always cut smaller with a bigger bladed saw, but not the other way around.  The three big improvements on this saw were the Regenerative Braking Technology, more power offered, and uses one less battery. If you are already using the dual battery miter saw, you have just reduced the need for 2 extra DEWALT FLEXVOLT batteries while maintaining all-day run-time.

DEWALT 60V Cordless 12in Sliding Miter Saw Kit Review is a post from Tool Box Buzz

Top Cordless 1″ SDS Plus Rotary Hammer | Head-To-Head

In our head-to-head comparison, we focused on 1″ SDS-Plus rotary hammers with drop motors, catering to the largest group of SDS-Plus users. These drills are widely utilized by mechanical, electrical, plumbing, and building trades for tasks such as installing 3″ drop anchors, wedge anchors, screw anchors and chipping concrete.

Why Drop Motors?

The 1-inch SDS-Plus drop motor hammers are among the most popular drills on the market due to their compact size and versatility. They offer versatility and efficiency for various applications, making them a preferred choice for many users across different industries. Despite the rise in popularity of drop motor designs, some users still prefer the traditional D-handle style for specific applications such working in concrete forms or for ceiling and floor work.

SDS stands for Slotted Drive System or Slotted Drive Shaft, it was invented by Bosch in 1975. SDS and SDS-Plus are interchangeable, SDS-Plus is a newer standard featuring 4 splines for a more secure chuck fitment.

Our Objective

For us at Tool Box Buzz, our goal is to empower you to make informed decisions when selecting the best SDS-Plus Rotary Hammer Drill.

By providing comprehensive reviews and insights into the performance, features, and usability of each rotary hammer, we hope to assist you in finding the perfect tool for your projects. Whether you prioritize compactness, power, versatility, or ergonomics, we’re here to help you make the right choice.

Cordless SDS-Plus Rotary Hammer Lineup

Eleven manufacturers have submitted 15 contenders for the 1-inch SDS-Plus category, all designed for use on their 18-volt to 60-volt cordless platforms. Not every manufacturer labels their SDS-Plus drills as precisely 1 inch, so the range of testing spans from ⅞ inch to 1-⅛ inch.

BOSCH 18v Bulldog

Model – GBH18v-24C
Voltage – 18v
Size – 1”
RPMs – 980
BPMs – 0-4,350
Blow Energy [Ft-Lbs] – 1.80
Weight – 8.7 Lbs
Price – $270.00

DEWALT XR

Model – DCH273
Voltage – 20V
Size – 1”
RPMs – 1,100
BPMs – 0-4,600
Blow Energy [Ft-Lbs] – 1.55
Weight – 7.1 Lbs
Price – $329.00

DEWALT Flexvolt

Model – DCH416
Voltage – 60V
Size – 1-¼”
RPMs – 540
BPMs – 0-4,200
Blow Energy [Ft-Lbs] – 4.5
Weight – 12.25 Lbs
Price – $499.00

FLEX

Model – FX15511A-Z
Voltage – 24V
Size – 1”
RPMs – 980
BPMs – 0-4,350
Blow Energy [Ft-Lbs] – 1.9
Weight – 9.45 Lbs
Price – $299.00

HILTI Nuron

Model – TE 6-22 DRS
Voltage – 22V
Size – 1”
RPMs – 1050
BPMs – 0-5100
Blow Energy [Ft-Lbs] – 1.9
Weight – 8.1 Lbs
Price – $434.00

KOBALT

Model – KRH 124B-03
Voltage – 24V
Size – ⅞”
RPMs – 1,400
BPMs – 0-4,500
Weight – 6.15 Lbs
Price – $99.00

MAKITA 18v LXT

Model – XRH01Z

Voltage – 18VSize – 1”
RPMs – 950
BPMs – 0-4,700
Blow Energy [Ft-Lbs] – 1.7
Weight – 7.55 Lbs
Price – $379.00

MAKITA 36v LXT

Model – XRH05Z
Voltage – 36V (18v X 2)
Size – 1”
RPMs – 1,250
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 2.2
Weight – 10.3 Lbs
Price – $519.00

MAKITA 40v XGT

Model – GRH01Z
Voltage – 40V
Size – 1-1/8”
RPMs – 980
BPMs – 0-5000
Blow Energy [Ft-Lbs] – 2.8
Weight – 9.44 Lbs
Price – $589.00

Metabo

Model – KH18LTXBL28Q

Voltage – 18v
Size – 1-⅛”
RPMs – 1,000
BPMs – 0-4,470
Blow Energy [Ft-Lbs] – 3.0
Weight – 9.8 Lbs
Price – $361

METABO HPT 18v

Model – DH1826DALQ4
Voltage – 18V
Size – 1”
RPMs – 1,050
BPMs – 0-3,950
Blow Energy [Ft-Lbs] – 1.9
Weight – 8.05 Lbs
Price – $209.00

METABO HPT 36v

Model – DH3628DAQ4
Voltage – 36V
Size – 1-⅛”
RPMs – 950
BPMs – 0-4,300
Blow Energy [Ft-Lbs] – 2.3
Weight – 9.4 Lbs
Price – $279.00

MILWAUKEE M18 FUEL

Model – 2912-20
Voltage – 18V
Size – 1”
RPMs – 1,330
BPMs – 0-4,800
Blow Energy [Ft-Lbs] – 2.0
Weight – 9.25 Lbs
Price – $349.00

RIDGID

Model – R86712B
Voltage – 18V
Size – 1”
RPMs – 1,400
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 1.5
Weight – 8.05 Lbs
Price – $269.00

RYOBI

Model – P223
Voltage – 18V
Size – 1”
RPMs – 1,380
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 1.5
Weight – 7.45 Lbs
Price – $189.00

Head-To-Head Testing Criteria

Our team meticulously evaluated these cordless SDS-Plus rotary hammers, across five categories and ranked them.

1. Performance Test – Speed at drilling various size holes in concrete.
2. Efficiency Test – Run-time test of recommended battery normalized for Watt-Hour capacity.
3. Size and Weight – Size matters and weight can get cumbersome. We measured the dimensions and weight of each concrete drill as tested with batteries. [not factored in overall ranking]
4. On-Board Dust Collection – we tested and ranked features.
5. User Experience- Combination of features, ergonomics and subjective user evaluations.
   Additionally we included price, and best value charts for your consideration.

Silica Dust

The Tool Box Buzz Team recognizes the significant dangers that exposure to silica dust can pose to workers. While we always strive to use any and all personal protective equipment, there are times when we may omit certain PPE during testing. We want to remind anyone that uses concrete cutting and drilling tools to use proper protective equipment to prevent silica dust exposure.

Performance Evaluation | Drilling Test

This test evaluated the speed in which the tools could drill 3-inch deep holes into concrete with 4 different bit sizes. The drilling substrate used was 3,500 psi concrete blocks, 12” x 24” x 4.5″ deep. These concrete blocks had cured for 6-months.

Performance Test Procedure

Drill Sizes Evaluated: ¼”, ⅜”, ½”, and 1″ SDS-Plus rotary drill bits.

1. Five holes drilled to a depth of 3” using a depth rod and blue tape for accuracy.
2. Each hole was timed, and an average recorded.
3. All drills equipped with new Milwaukee SDS-Plus rotary drill bits.
4. Operators instructed to maintain consistent pressure and let the drill do the work.
5. Dust extractors were not utilized.
6. Technique emphasized to ensure fair comparison.

Performance Test Winner – Milwaukee

Milwaukee dominated three out of the four speed tests, earning an impressive overall score of 5. DEWALT’S 60V FlexVolt secured second place with an overall score of 15, excelling particularly with the 1-inch bit test. Hilti and Ridgid claimed third place with an overall score of 18. Metabo followed with a score of 21. The Metabo was not a remarkable tool, but was a consistent “power-house performer.”

Individual Test Results | Top 3

¼” Rotary Bit Results

• Milwaukee: 4.19 seconds
• DEWALT 60V: 4.63 seconds
• Hilti: 5.49 seconds

⅜” Rotary Bit Results

• Milwaukee: 4.93 seconds
• Ridgid: 5.24 seconds
• DEWALT 20: 5.88 seconds

½” Rotary Bit Results

• Milwaukee: 4.36 seconds
• Ridgid: 5.43 seconds
• Hilti: 5.57 seconds

1” Rotary Bit Results

• DEWALT 60V: 14.52 seconds
• Milwaukee: 21.63 seconds
• Metabo: 24.04 seconds

Note on DEWALT FlexVolt 60V Rotary Hammer

The DEWALT Flexvolt was an extremely powerful and heavy tool allowing it to shine in the 1-inch drill bit test and subsequent chipping evaluation.

Efficiency Evaluation | Normalized Run-time

Although run-time becomes less critical with sufficient battery capacity, we acknowledge it’s importance in specific scenarios such as with commercial users, installing numerous drop anchors in a day. With so many tools, battery voltages and sizes, we normalized run-time and investigated the efficiency of the tools energy available. Obviously some battery packs contain much more potential energy so it’s important to try and compare them based on the “size of the fuel tank”.

Efficiency Testing Procedure

1. Vacuums removed for this test.
2. All tools equipped with fresh batteries.
3. 1/2″ Milwaukee drill bits drilled to 3″ depth.
4. Operators instructed to maintain consistent pressure and let the drill do the work.
5. The total number of drilled holes were counted and scored.

Holes Drilled Per Watt-Hour – Winner Makita 18V

The Makita 18V drill claimed the top spot, surprising us all with it’s performance. This drill managed to complete 66.5 holes with a single 4 Ah battery with a 0.92 holes drilled per watt-hour.

Interestingly, the Makita 36-volt model, despite having twice the available watt-hours, only completed 82 holes, representing just a 23% increase in hole count which equated to only drilling 0.57 holes per watt-hour. This unique comparison between the two Makita drills highlights a design prioritization of efficiency vs power.

The Metabo 18 volt came in second place with 0.85 holes per watt-hour. Third place went to the DEWALT 20 volt with 0.82 holes per watt-hour.

Size and Weight – Not Used In Final Rankings

In the realm of SDS-Plus rotary hammers, size matters to some users. We measured the dimensions and weight of each drill, as tested (with Batteries / handle), and ranked them accordingly.

We felt the two most important factors for these drills were the weight and head length. Having a lightweight tool coupled with a compact size can be an important factor for some users. While we didn’t include this ranking in the final scoring we did account for the size and weight in our user experience rankings below. It’s interesting to see that most of the smaller / lighter tools didn’t perform as well as the heavier tools in the speed testing. Likely this is due to the size of the gear boxes, motors and housings.

In this category, the Kobalt drill boasted the shortest and lightest stature among all drills tested, clinching the top spot. Following closely in second place was the DEWALT 20V, which also showcased a compact form factor and lightweight design. The Ryobi drill secured third place in this ranking.

On-Board Dust Extractor Evaluation

On-board dust extractors are designed to be used as a system. Eight of these tools were sent with compatible on-board dust extractors to evaluate.

Dust Extractor Procedure

We tested the on-board dust extractors, ranking eight criteria:

1. Capacity – We drilled ½” x 3” holes until we saw dust “ant-hills” form around the hole. At that point we consider the capacity of the dust extractor full.
2. Visual inspection of capacity.
3. Filter cleaning – Self cleaning or manual function
4. Filter replacement – ease of removal.
5. Depth of hole with attachment.
6. Depth guide – ease of adjustment.
7. Replaceable head.
8. Weight.

On-Board Dust Extractor – Winner Hilti

The Hilti came in first place in the on-board dust extractor category. It was feature rich with its replaceable head, depth guide, and filter cleaning options. Despite clinching the top position, the team collectively noted that the dust canister could be improved by being translucent for better visibility, and the filter could be easier to detach from the canister.

In terms of “capacity” performance, the Hilti canister maintained dust extraction efficiency for 14 holes. Milwaukee drilled 10.5 holes, and Makita 40V managed 15 holes.  Surprisingly, the Metabo HPT drilled 21.5 holes, and the DEWALT 20V drilled 22 holes, but didn’t excel  in other feature comparisons.

User Experience – [Tie] Winner Hilti and Makita 40V

User experience (UX) encompasses the overall satisfaction and ease of use that a tool provides to its users. In this category, our team of Pro users provided subjective rankings for the user experience while handling these rotary hammers. This ranking was based on various factors experienced, including grip, balance, vibration, line of sight, ease of use, fatigue factor, and overall comfort.

The team identified four drills as top performers during testing. The Hilti and Makita were tied for first place, closely followed by a tie between the DEWALT 20V and Milwaukee 18V. All four of these tools exhibited commendable performance in our testing and were noted for their user experience.

Rotational Force | Bind Test – Not Ranked

When a drill binds, it has the potential to violently spin the tool around potentially injuring the user.
To assess the performance in binding situations, we conducted a subjective test by drilling a 1-inch diameter, 8-inch, deep hole in concrete and side load force.

3 Types of Safety Shut-Offs in Rotary Hammers

1. Accelerometer – An electronic component integrated into the tool that detects sudden rotation and initiates an automatic shutdown.
2. Mechanical – Utilizes a straightforward mechanical clutch mechanism whereby the tool continues to run, but the bit stops spinning when the clutch is engaged.
3. Electronic Overload – An electronic overload function is activated either before the mechanical clutch or during specific binding scenarios. This electronic overload serves to safeguard the electronics, motor, and battery, while also acting as a safety feature in certain situations.

Rotational Force Findings

During our testing, all of these tools effectively shut off when the tool was bound up and the user had a firm grip on both the tool and the auxiliary handle.

Standout tools featured all three safety mechanisms, predominantly found in higher-end models such as those from Bosch, Hilti, Makita (40-volt) and Milwaukee. These tools successfully incorporated all three mechanisms that we were able to activate during field testing.

Chipping Test – Winner DEWALT 60V

Our chipping testing methodology was primarily subjective in nature. We employed our drill testing blocks to conduct the chipping tests.

TBB Crew users utilized the rotary hammers to break up the test blocks, after which they provided feedback via a form detailing their chipping experience.

The consensus from our testing suggests that there’s a “secret sauce” combination of impact energy and beats per minute (BPM) that yields optimal chipping power. This mix of factors seems to be instrumental in achieving productive chipping results.

The DEWALT 60V was the largest and heaviest tool in the group and with 4.5 FT-LBS of energy, it’s no surprise that it excelled at chipping, taking first place

The DEWALT Flexvolt was a “jack hammer disguised as a drill  ~ TBB Crew Wes Bartosik

The Makita 40V came in second. It has tons of power and minimal vibrations felt, due to its well throughout decoupling. The Milwaukee 18V came in third place. It delivers an incredible amount of energy on impact and was very controllable while cutting scribe lines.

SDS-Plus Rotary Hammer | Price – Not Included In Final Scoring

Most manufacturers offer these rotary hammers in kit form, bundling the tool with a battery optimized for performance while maintaining a manageable weight. Achieving the best user experience hinges on finding the right balance between weight, balance, and power to accomplish tasks efficiently.

For your reference, we have listed bare tool pricing below, although this wasn’t factored into our final scoring. As an illustration of the cost range, the Kobalt is available as a bare tool for $99.00, while the Makita 40-volt model is priced at $589.00. Please refer to the attached chart for further details.

Best Cordless 1-Inch SDS-Plus Rotary Hammer – Winner Milwaukee 18V

While impact energy undoubtedly influences a tool’s performance, it’s crucial to recognize that it’s not the sole determinant of effectiveness. Other factors, such as RPM and BPM, also play significant roles in achieving the desired outcome for the user. Harmonizing impact energy, RPM, and BPM is essential to optimize the tool’s overall efficiency and effectiveness.

Decisions should be based on considerations related to ergonomics, safety, and mechanical performance. Balancing these aspects ensures that the tool not only performs well but also prioritizes the safety and user experience of the user.

It’s noteworthy that when ranking our categories, we assigned double weight to performance scores, considering it the most valuable category.

Milwaukee claimed the top spot in performance, secured second place in dust extraction, and ranked third in both user experience (UX) and chipping. Its overall performance stood out as the clear winner.

Second Place honors go to the Makita 40V.  This Makita excelled in UX, chipping and dust extraction. The Makita 40V was a favorite among the crew, tying with Hilti for the top spot in UX.

Hilti rounded out the podium in 3rd place.  The Hili was also heavily sought after by the crew and ranking first in the UX category, boasting the best dust extraction, and coming in eighth in performance testing and fourth in chipping.

Tied for fourth place was Metabo and DEWALT 60V. Metabo stood out with it’s second place in efficiency and scored well in both user experience and chipping. The DEWALT 60V was impressive in the chipping tests and performance.

Best Value 1″  SDS-Plus Rotary Hammer – Winner Ridgid

This category winner often strikes a chord with users as it showcases an SDS-Plus drill that performs admirably while being more budget-friendly. In many respects, it’s a category of significant importance, sometimes overshadowing the top-ranked contender, crowned king of our 1″ SDS-Plus Rotary Hammer Head-to-Head Test.

The Ridgid 18V, priced at $269 as a bare tool, claimed victory in this category. Despite landing in seventh place overall, it delivered commendable performance, securing a solid fifth place rank in our performance testing. We often refer to Ridgid as the “hidden gem” of the tool industry.

Best 1″ SDS-Plus Rotary Hammer | Closing Comments

1″ SDS-Plus rotary hammers are essential tools for contractors seeking efficient, versatile, and reliable solutions for drilling and hammering tasks in concrete and masonry materials.

We often receive inquiries about our final rankings and understand that there are numerous ways to compare tools.

Our primary goal during testing is to attain repeatable and consistent results. We make sure to share all the data from our tests so that users can re-rank the tools according to their preferences. If there’s a specific aspect you don’t find relevant, feel free to remove it from the matrix above and re-evaluate the rankings accordingly.

We hope you find this Head-To-Head comparison useful when considering the purchase of a 1″ cordless SDS-Plus rotary hammer. Please take a moment to explore our other Head-to-Head tests at ToolBoxBuzz.com.

Thanks, “the TBBCrew.”

Best 1-inch SDS-PLUS Rotary Hammer Video Review

Best Cordless 1 Inch SDS Plus Rotary Hammer – 2024 is a post from Tool Box Buzz

The Best “Carpenter” Sawhorse 2024

I feel like I’ve been on a quest my entire career as a carpenter to find the unicorn of sawhorses. By that I mean a pair of sawhorses that stores well, are durable, open easily, support a lot of weight, and don’t break after 2 months or immediately after dropping them on a cold day. I know I’m asking for a lot, but someone, somewhere must make that unicorn sawhorse.

Up to this point my FAV sawhorse was the DeWalt “Work Stand” aluminum sawhorses and also the not-so-cheap, plastic, “Stanley-Style” folding sawhorses.

The DeWalt has everything I need in a sawhorse, except it’s a little heavy and is super bulky to store. The Stanley plastic sawhorses are light and slim, store great, but don’t last more than a month or a single drop in cold weather.

Thus, I embarked on a systematic journey, rigorously testing various sawhorse models across my job sites over the course of six months. This pursuit proved more challenging than anticipated. With each trial, I hoped to unearth that rare gem, the unicorn sawhorse, that would surpass all expectations and become the cornerstone of my carpentry endeavors.

In the end, I tested eight different sawhorses, all different styles to determine which one best suited my needs and performed effectively on the job site. The sawhorses included were:

1. Bora Workhorse XT
2. Central Machinery Sawhorse
3. Dewalt Heavy Duty Work Stand
4. Dewalt Adjustable Legs Sawhorse
5. Dewalt Metal Folding Sawhorse
6. Fulton StableMate Sawhorse
7. Kreg Track Horse
8. Stanley Folding Sawhorse

I evaluated these sawhorses based on six criteria to determine the best option, considering:

1. Weight
2. Storability
3. Durability
4. Set up and break down (Ergonomics and functionality)
5. Additional features
6. Cost

Note: All the sawhorses in this test had to have a capacity of at least 1000 pounds or more, as anything less wouldn’t meet the standards of a job site quality sawhorse. Moreover, a higher weight capacity typically indicates better structural integrity and durability.

BORA Workhorse XT

The BORA Workhorse XT stood out with its pre-drilled end brackets and a top beam that facilitate the creation of a sacrificial top and the attachment of 2×4 materials, enabling the assembly of a sturdy workstation.

Specifications

• Material:     Steel
• Height:        Adjustable 30 inches to 34 inches.
• Length:       38
• Depth:         4.5
• Weight:       15 lb.
• Capacity:     1,350 lbs. each [2,700 pair]
• Cost:           $ 160.00 [pair]

Observations After Using

Build quality of the BORA Wokhorse XT sawhorse was clearly engineered for durability and reliability. Key features include a weight capacity of 1,350 lbs. per sawhorse, totaling 2,700 lbs. per pair, ensuring ample support for storing stock.

The Bora’s height can be adjusted from 30 to 34 inches in 1-inch increments using an intuitive lever and slide and lock technology, catering to differing user heights or needs. Because the 2×4 slots stick out on the ends of these saw horses you will either love or hate them. I loved them – and we found them study and strong.

Additionally the top is set up for attaching a sacrificial board, and when combined with the side supports you can make a quick and easy support table,

There was a lot to like about the Bora sawhorses, they’re light, super strong, compact and well built. There were two things I did not like about them; you are required to fold one side of the legs first or they will not fold and store properly. The second issue I had is that they do not latch together and for storage.

Central Machinery 30 in. Steel Folding Sawhorses

The Central Machinery 30-inch Steel Folding Sawhorses, sold in a 2-pack, offer robust support for and impressive 2,000 lb. weight capacity.

Specifications

• Material:     Steel
• Height:        30 in.
• Length:       32 in.
• Depth:         5-1/2 in.
• Weight:       16.4 each
• Capacity:     2,000 lbs.
• Cost:           $40.00 pair

Observations After Using

This saw horse features a folding design. Their MDF tops are well-suited for saw cuts, providing a stable work surface. Additionally, the inclusion of a metal crossbar ensures the legs remain securely locked during use, enhancing strength and stability. However, assembly is cumbersome, likened to an “IKEA-like setup,” which is time-consuming and less than enjoyable.

To improve the top of these sawhorses, I utilized a router to round over the sharp edges on the MDF tops, adding a finishing touch to their design.

Upon using the Central Machinery sawhorses, I promptly recognized their difficulty in storing efficiently. Additionally, I observed that the plastic feet on the bottom of the legs tended to detach easily. To address these issues, I took the initiative to wrap the feet in electrical tape, providing a quick and effective solution for enhanced stability and storage convenience.

While these sawhorses deliver reliable performance, at an affordable price point, they don’t meet my needs, and I think they are best suited for DIY enthusiasts.

DEWALT Heavy Duty Work Stand DWX725

As I mentioned in my opening paragraph, up to this point these are the best saw horses that I’ve used, but they take up too much space! The DEWALT Heavy-Duty Work Stand, is built from corrosion-resistant aluminum, offers a reliable solution for storing stock, supporting a standing planks or a sturdy work table

Specifications

• Material:     Aluminum
• Height:         32″H
• Length:       ‎36″L
• Depth:         ‎11″W
• Weight:       15.4 lb.
• Capacity:     1,000 lbs. each [2,000 lbs. pair]
• Cost:            $200 pair

Observations After Using

With a maximum weight capacity of 1,000 lbs. each, this stand accommodates various materials effortlessly. Its lightweight design, weighing only 15.4 lbs., ensures easy transport. Additionally, the stand’s legs lock securely into place, providing dependable stability as you work. The legs feet are large, non-,marring and securely fastened to the legs.

It’s transport latch ensured that both units stay together during transport or storage. When carried separately they have the best carry handle of all the saw horses. When latched together, there is no handle.

My favorite feature on these sawhorses are the leg lock levers which allow easy set up and storage. My least favorite featured is the bulkiness and overall weight of the pair carrying them,  and they take up too much space to store. They also do not like how they adjust in height.

It also accepts optional DW7231 miter saw mounting brackets allowing use as a tool stand. Overall, the DEWALT Heavy-Duty Work Stand combines durability, portability, and safety features to support a wide range of tasks for pros. If you have a lot of of storage space, a box truck or trailer, you cant beat these saw horses.

DEWALT Adjustable Legs Sawhorse

The DEWALT Adjustable Legs Sawhorse combines durability, versatility, and ease of use to provide reliable support for various tasks.

Specifications

• Material:     Steel, Aluminum, Plastic Polymer
• Height:        32.7 in
• Length:       27.2.
• Depth:         2.2 in.
• Weight:       14.17
• Capacity:     2,500 lbs.
• Cost:           $ 70 pair

Observations After Using

Crafted from a high-quality combination of steel, aluminum, and plastic polymer, it boasts a remarkable load capacity of up to 2,500 lbs. per pair. I liken this sawhorse to the Stanley sawhorse, only on steroids!

It has a yellow slide lever that allows easy adjustment of legs separately, catering to uneven surfaces with clear, large numbers indicating height settings.  The legs have rubber feet, and the working bar has a V groove ruler for working with lumber or pipes.

Taller users will appreciate the back-saving adjustable height legs.  While these saw horses are somewhat heavy, their durability and load capacity make them suitable for heavy-duty tasks. Unlike cheaper alternatives, they remain stable under pressure and do not fold up or collapse unexpectedly.

I liked the adjusting height, folding mechanism and lightweight design of these saw horses. Despite its ruggedness and lightweight design, we experienced issues with the top brackets designed to hold 2x4s, which broke early on after being deployed to our cold job site. This was a huge bummer because I had such high hopes for this set.

Overall, the DEWALT Adjustable Legs Sawhorse is recommended for those seeking a robust and reliable work support solution for pro users. At the end of all the testing Dan, our lead carpenter chose these  horses for his van. Dan’s favorite sawhorse was the Kreg Workhorse, but his reasoning for choosing the DEWALT was they fold flat and were the easiest to store in his van.

“When you think about it these sawhorses live in the van more then they are set up, I want them to store neatly “~ Dan Shaw

DEWALT Metal Folding Sawhorse

The DEWALT Metal Folding Sawhorse features a robust metal structure designed to hold up to 2000 lbs. as a pair.

Specifications

• Material:     Metal, plastic
• Height:        10.686 in
• Length:       32 in.
• Depth:         4.68 in.
• Weight:       11.8
• Capacity:     2,000 lbs.
• Cost:           $ 80 pair

I liked the two top metal bars which facilitate secure clamping, easily accommodating trigger clamps. Its quick and compact folding capability ensures portability and easy storage, while features such as anti-slip pads on the top and legs enhance stability during use.

Observations After Using

These sawhorses offer exceptional versatility, including a 2×4-inch notches for creating a work station and a large V-groove ideal for handling pipes.  There is no option for mounting a sacrificial board without modifying and drilling the metal bars. At the end of this testing there was a saw kerf in the top rail from someone cutting too deep.

In the center of each sawhorse is a yellow flip handle that facilitates effortless carrying, while yellow side latches enable the convenient securing and transportation of two sawhorses together. While using we noted that the plastic locks popped off once and was reattached, it does seem likely to break over time.

I really liked using this set, in fact, its still in my work van being used. I like its lighter weight, carrying handle and overall compact size for storage.

Fulton StableMate Folding Professional Grade Sawhorse

The Fulton StableMate Folding Professional Grade Sawhorse is a testament to quality craftsmanship, proudly manufactured in Fulton, IL, just two hours west of Chicago along the banks of the Mississippi River. Crafted from robust 16-gauge steel, these American-made sawhorses are way  heavier than the competition, but their durability is unmatched, providing peace of mind for daily use.

Specifications

• Material:     USA Grade Galvanized Steel and welded tubing steel
• Height:        30 in.
• Length:       42 in.
• Depth:         5-1/2 in.
• Weight:       39 lb.
• Capacity:     3,000 lbs.
• Cost:           $ 200 pair

Observations After Using

We were impressed with the galvanized construction, eliminating concerns about leaving them outdoors and exposed to the weather.  Lets face it many sawhorses spend their entire life outdoors. We only set these sawhorses up once and they sit stationary with a pile of material on them. I forgot to get a photo of them, these are stock photos from the company website.

PHOTO: Leg Hinge

The StableMate’s folding legs are solid and have a beautify designed hinge mechanism. The legs lock open and fold and lock closed for convenient and compact storage. The only negative I found with them was that you have to fold one side of the legs first or they won’t fold tightly.

The non-skid rubber feet are solidly made and secured in place. With heavy-duty construction at its core, the Fulton StableMate offers reliable heavy material support.

My impression of these sawhorses is that they are built to last 100 years. Their construction feels robust, almost like diesel-powered.

The fact that they are made in the US, which is a big plus for me. However, they’re also quite heavy, which isn’t what I’m looking for in my daily tool setup. That being said, I’ve found the perfect application for them: they now serve as my material delivery sawhorses, since they can easily hold a pallet of plywood on them.

Bottom line – I was impressed with the build quality, durably, and 3,000 lb. weight capacity. Kudos to you Fulton!

KREG Track Horse

This sawhorse was a crew favorite.  Crafted from steel, aluminum, and plastic polymer, it offers durability and stability for various tasks.

Specifications

• Material:     Steel, Aluminum, Plastic Polymer
• Height:        30 in.
• Length:       42 in.
• Depth:         5-1/2 in.
• Weight:       24 lb.
• Capacity:     2,200 lbs. (997 kg) per pair; 1,100 lbs. (498 kg) individually
• Cost:           $ 360 pair

Observations After Using

The Kreg Track Horse is feature-rich and can be used as a work table and clamping system, not just a saw horse. The Track Horse boasts an impressive weight capacity of 2,200 lbs. per pair ensuring reliable support for heavy materials if needed.

One of its standout features is the dual-mode clamping system, which enables secure holding of work pieces using either the long track on top, or keyhole brackets on the ends, for vise-style clamping. Each Track horse comes with one Kreg Bench Clamp.

One feature I wasn’t particularly enamored with is the side support bracket clips designed to hold 2x4s. While I’m a fan of the 2×4 support, Kreg designed these clips to easily remove to allow access on the side for the Bench clamp. My issue is that there is no good place to store these clips, and I absolutely see them getting lost. I would prefer to have some sort of onboard storage option for them.

The Kregs top track design accommodates sacrificial surfaces, allowing for cutting without damage. Its adjustable legs offer six working heights, ranging from ground-level use with folded legs, to various elevated positions. A large lever unlocks the legs to unfold, or fold for easy storage and transport.

Because these sawhorses are robustly made, they’re large. They also do not latch together or have a carry handle.

Overall, we really like the Kreg Track Horse. It combines versatility, durability, and innovative features to provide a superior work support solution for professionals. However, its higher price point of $179.00 may be considered a drawback for some.

Stanley Folding Work Bench Sawhorse

The Stanley Folding Sawhorses and many other similar, folding sawhorses I have used are the OGs on the job site. They all boast a polypropylene construction and I have always been amazed that they have a capacity of 2,700 pounds as a pair.

Their design includes a V-grooves for secure material placement and clamping, along with top rubber pads to prevent slippage. I’ve been using  sawhorses like these for years because they are so light and easy to transport. I also like that they fold and store easily – but they don’t hold up to the rigors of the job site.

Specifications

• Material:     Polypropylene
• Height:        32.09
• Length:       27.28
• Depth:         4.13
• Weight:       12.6 lb.
• Capacity:     1,350 lbs. each [2,700 pair]
• Cost:           $ 44.00 pair

Folding sawhorses like these come equipped with a tool tray for storing power and hand tools, as well as a side cord hanger feature. We constantly see this tool trays break.  In fact they break too easily, which then causes the sawhorses to collapse under heavier weight. Additionally, the plastic material becomes brittle in cold weather, making it susceptible to damage if dropped.

Best Overall: BORA Workhorse XT

The BORA Workhorse XT stands out as the best overall sawhorse due to its robust construction, adjustable height, and impressive weight capacity of 1350 lbs. per sawhorse, totaling 2700 lbs. per pair.

Engineered with pre-drilled end brackets and a top beam, it offers exceptional versatility for creating a sturdy workstation. Additionally, its intuitive slide and lock technology allow for easy height adjustment from 30 to 34 inches in 1-inch increments, catering to user needs. We felt the BORA Workhorse XT delivered professional-grade expectations for performance and durability, making it the best overall sawhorse for Pros.

Best Bang for the Buck: Central Machinery 30 in. Steel Folding Sawhorses

The Central Machinery 30-inch Steel Folding Sawhorses offer excellent value for money with their sturdy steel construction, 2000 lb. weight capacity, and affordable price of $40.00 for a 2-pack. While assembly may be cumbersome, their folding design and MDF tops make them practical for various workshop tasks. Despite their lightweight design of 16.4 lbs. each, they provide reliable support and stability, making them a cost-effective choice for those on a DIY budget.

As a Pro user the best bang for the buck would be the BORA Work Horse.

Best Light-Duty: Dewalt Metal Folding Sawhorse

The DEWALT Metal Folding Sawhorse excels as the best light-duty option, featuring a durable metal structure with a capacity load of 2,000 lbs. Designed for versatility, it includes a 2×4-inch recess and V-grooves for handling various materials. Its compact folding capability and lightweight design of 11.8 lbs. make it portable and easy to store. Despite potential issues with the plastic locks over time, its affordability at $79.94 and functionality make it ideal for light-duty PRO tasks.

Best Heavy-Duty: Fulton StableMate Folding Professional Grade Sawhorse

The Fulton StableMate Folding Professional Grade Sawhorse takes the top spot as the best heavy-duty sawhorse, boasting a weight capacity of 3000 lbs. Crafted from robust USA Grade Galvanized Steel, it offers unmatched durability and stability for demanding job site conditions. While heavier at 39 lbs., its reliability, non-skid rubber feet, and built-in leg locks ensure safe and secure operation, making it the preferred choice for heavy-duty tasks.

Both the BORA Work Horse and the DEWALT Work Stand are sturdy and support a lot of weight as well. The Fulton holds the most weight of the pack!

Best Workstation: Kreg Track Horse

The Kreg Track Horse was a team favorite and stood out as the best workstation, providing a versatile and sturdy work support system for various applications. With a weight capacity of 2,200 lbs. per pair or 1,100 lbs. individually, the Kreg Track Horse offers users plenty of support and stability. Its dual-mode clamping system, sacrificial surface compatibility, and adjustable legs cater to diverse project needs. Although priced at $179.00 each, its innovative features and durability make it an excellent investment for professionals requiring a reliable sawhorse, or workstation.

Most Portable: DEWALT Adjustable Legs Sawhorse

The DEWALT Adjustable Legs Sawhorse earns the title of the most portable sawhorse, combining durability and versatility in a lightweight design. Weighing 14.17 lbs. and featuring adjustable legs for uneven surfaces, it offers ease of transport and setup. Despite potential issues with the top brackets, its back-saving adjustable height legs and compact folding design make it suitable for on-the-go professionals and DIY enthusiasts seeking portability without sacrificing performance.

Which One Did I Pick?

This evaluation has provided me with valuable insights into the variety of options available for sawhorses. Previously, I had been accustomed to purchasing cheap plastic Stanley sawhorses due to their lightweight and portability. However, I now understand that this initial cost-saving approach led to frequent replacements, costing me approximately $140 annually. Recognizing the value of investing in a better-built sawhorse upfront, I anticipate fewer replacements and less frustration in the long run.

In the end, I opted for the DEWALT metal folding sawhorse and my Lead carpenter opted for the Kreg Track Horse but later reverted to the DEWALT Adjustable Leg folding sawhorse because it stored better in his van, It’s important to note that these are our everyday grab-and-go units for our vans. We both agreed that the Fulton StableMate and DEWALT Work Stand will be our long term material platform. We also agreed that if we were setting up a long term clamping station, router table or assembly table we’d reach for the Kreg workhorse and use them.

Conclusion

When selecting a sawhorse, it’s essential to consider factors such as portability and storage convenience. For those requiring mobility and versatility, sawhorses with folding legs are ideal.

Moreover, the material of the sawhorse significantly impacts its weight and thus its portability. While ABS or plastic sawhorses offer lightweight options, steel folding sawhorses are sturdier but heavier. Heavy-duty models with high-capacity clamps may be more cumbersome to move, so it’s essential to balance weight with durability based on individual needs.

Additionally, considering additional features can enhance functionality and efficiency. Sawhorses with built-in shelves, cord hooks, or clamps provide added convenience for various projects, offering a versatile tailored worktable.

In essence, the decision to invest in a quality sawhorse should be guided by considerations of mobility, durability, and additional features, ensuring optimal performance and longevity for whatever you put it through.

Sawhorse Head-2-Head comparison

Best Sawhorse Head-To-Head is a post from Tool Box Buzz

Best New Products from World of Concrete 2024

Every year the World of Concrete show produces some awesome tool releases. Big companies have the opportunity to showcase what’s new in the coming months of 2024! Now that the dust has settled and the crew has collected our thoughts, we have put together what we feel were some of the best newly released tools shown at World of Concrete.

Of course, there were hundreds of new and innovative tools that we checked out, but these are the ones we think make a huge impact on the industry. We are going to try and get our hands on these and many more for independent reviews or in our Head-To-Head Testing.

Bosch 12v Inspection Camera

Bosch has upped their game with the release of the new 12V Max Connected 5 Ft. Handheld Inspection Camera (GIC4-23C). The GIC4-23C Inspection Camera has a high-resolution, easy-to-see 4 in. LCD that takes color images and can store up to 30 videos and photos. The buttons and menu are simple, properly marked, and user-friendly.

The inspection camera has a rubber housing combined with an IP67 (camera cable) and IP54 (tool) rating, offering the user enhanced protection on the job site. Pictured here is TBB crew Rob using the inspection scope inside a makeshift wall a the Bosch booth. The LED screen is 1280×720 pixels.

This inspection scope is one of two that Bosch will sell in a kit. Bosch will also offer an 11′ camera cord option. This will be model GIC5-27C. Both kits include a camera, batteries, charger, and a Bosch L Box with molded insert.

Diablo Amped Rebar Demon Masonry Drill Bit

A few years ago, Diablo introduced the Rebar Demon masonry drill bit solution for SDS Plus and SDS Max with a full carbide cutting head. The Rebar Demon combined Diablo’s great concrete drilling solution with the ability to cut through rebar. While those bits were definitely a game changer, they didn’t address the need for a better dust control solution. Dust control is an extremely important issue when it comes to worker health, jobsite cleanliness, and proper hole preparation for adhesive fasteners.

The Diablo Amped Rebar Demon addresses the dust control features that were missing in the original Rebar Demon. The Amped Rebar Demon has a new design that includes an exceptionally high-quality full carbide head and a stainless-steel sleeve for dust control. The innovative shaft design allows for the seamless suction of dust through a hose adaptor, resulting in a clean and efficient operation.

Diablo anticipates these Amped Rebar Demon bits to retail between $50 and $60 each and is set to be released mid to end of Quarter 2 2024.

Milwaukee Dual M18 Battery 9 Gallon Dust Extractor

The new M18 FUEL PACKOUT Dual Battery 9 Gallon Dust Extractor runs on two M18 battery packs and features twin automatic filter cleaning to maximize suction performance. The M18 FUEL Dual Battery 9 Gallon Dust Extractor combines cordless convenience with corded performance.

For more productivity on the job site, users can activate the M18 FUEL Dual Battery 9 Gallon Dust Extractor from a remote or tool thanks to VACLINK, an incorporated wireless dust control feature. In order to ensure optimal performance and maintenance of airflow levels, the M18 FUEL Dual Battery 9 Gallon Dust Extractor has an incorporated low-flow alarm that notifies the user when the airflow reaches a point where dust extraction is no longer effective.

The crew likes the PACKOUT compatibility on the top of the vacuum. This allows us to “stack and go” with the vacuum accessories or tools we need for that specific application.

The M18 FUEL PACKOUT Dual Battery 9 Gallon Dust Extractor is set to be available in quarter 3 of 2024.

DEWALT POWERSHIFT Battery Platform

DEWALT unveiled their new POWERSHIFT Battery Platform and associated power tools that use the new batteries. Here is a brief breakdown of the DEWALT POWERSHIFT batteries and power tool options coming soon.

POWERSHIFT Battery & Charger

The new DEWALT POWERSHIFT offers a high-power battery with 554 WH of capacity. This battery has pouch cell technology which allows for a more compact, lightweight design, and weighs 11.5 lbs.  DEWALT’s POWERSHIFT standard high-rate chargers can charge these large batteries in less than one hour.

POWERSHIFT Plate Compactor

The new POWERSHIFT Plate Compactor offers 3,370 ft-lbs. of force. The compactor has a large, 15.7″ plate. The controls are mounted on an ergonomically designed folding handle for increased user control and comfort. The compactor comes with a wheel kit for ease of maneuverability. It also features a water tank which will assist in keeping the dust levels lowered.

POWERSHIFT Rammer

The new POWERSHIFT rammer weighs in at 132lbs. It features 2,660 ft. lbs. of impact force with anti-vibration technology. The rammer has a patent soft start and has mounted controls on the two-position handle for ease of use operation. The Rammer and the Plate Compactor have the same control panel buttons for operator familiarity.

POWERSHIFT Backpack Vibrator

DEWALT’s POWERSHIFT Backpack Vibrator is lightweight, weighing  25 lbs with the DEWALT POWERSHIFT battery installed. This backpack vibrator provides 60 minutes of continuous run-time. The pack itself has a durable roll cage with a fully adjustable high visibility harness for safety.

Vibrating head size options for both the backpack and the power pack are as follows:

• 2-3/8″ vibrating head
• 2″  vibrating head
• 1-3/4″ vibrating head
• 1-1/2″ vibrating head

POWERSHIFT Powerpack Vibrator

The POWERSHIFT Powerpack Vibrator has a manual switch but also can be activated remotely through DEWALT Wireless Tool Control.  The pack is carried with an over-body harness with the same high visibility material as the backpack vibrator. The pack has the same style of roll cage as well for protection.

Shaft length options for both the backpack and the power pack are as follows:

• 7′ shaft
• 10′ shaft
• 16′ shaft
• 21′ shaft

POWERSHIFT Power Screed

DEWALT’s POWERSHIFT Power Screed features fully adjustable handles for customizable height and width for user comfort. In addition, ambidextrous controls can be mounted on either handle for user preference. This power screed will run up to 90 minutes on continuous full throttle on a single battery. The screed has the power to pull a 16′ bar.

POWERSHIFT Core Drill and Stand

DEWALT’s POWERSHIFT core drill can be removed from the stand and used with a 60v FLEXVOLT battery independently. The core drill can wireless connect to the water tank with a water flow dial on the handle of the core drill so the user does not have to take their hand off the handle, allowing for a safer operation. The core drill has anti-rotational technology to prevent over-rotation in bind-up situations.

The DEWALT Core Drill will be available in September 2024. DEWALT’s new line of core drill bits will launch sometime between February and March. Additionally, the connectable water tank will reach stores this March.

POWERSHIFT Adapter

DEWALT continues to focus on backward tool battery compatibility. The DEWALT POWERSHIFT adapter allows for a FLEXVOLT battery to be inserted for additional run-time on all POWERSHIFT equipment. All DEWALT FLEXVOLT batteries will work in the adapter. DEWALT recommends larger packs such as 15Ah or 9Ah for longer additional run time.

Milwaukee MX FUEL ROCKET Dual Power Compact Tower Light

Milwaukee’s latest offering in equipment lights is the new MX FUEL ROCKET Dual Power Compact Tower Light. This light provides faster set-up and maximum portability. This compact tower light is PACKOUT compatible. According to Milwaukee, this light tower gives off  five times more usable light than the Milwaukee 2131-20 M18 Rocket Dual Power Tower Light.

Features

• 15,000 Lumens
• 49.5 lbs with battery
• 2,300 SQ FT Coverage

MX Rocket Dual Power Tower Light Run-time

The MX Rocket Dual Power Compact Tower light has an AC power option if power is available on-site for unlimited run-time. Here are the projected run-times according to Milwaukee on an XC406 (XC6.0), FORGE XC8.0, and FORGE HD12.0

Setting Lumens

With the kitted XC406 (XC6.0) battery here are the lumens per setting.

• Low – 5,000 lumens
• Medium – 8,500 lumens
• High – 15,000 lumens

The tower light is IP56-rated for water and dust. The light also features Milwaukee’s One Key technology for tool crib management, lockout, or theft. The MX FUEL ROCKET Dual Power Compact Tower Light is set to be available in quarter 3 of 2024.

Availability

The majority of these tools will be available over at ACME TOOLS in the coming months! Check them out here: Acme Tools

Best New Products from World of Concrete 2024 is a post from Tool Box Buzz

DEWALT 21″ 60V MAX* Single-Stage Snow Blower Review

Model DCSNP2142Y2

DEWALT has just recently entered the rapidly growing cordless snow blower/thrower category with its 21″ 60V MAX* Single-Stage Snow Blower.  We received the DCSNP2142Y2 Kit which comes with the snow blower, battery charger and 2 FLEXVOLT DCB612 12.0 Ah batteries.  After several very wet and heavy snow storms here in Massachusetts, we can share some feedback and our review of DEWALT’s snow moving contender.

21" 60V MAX* Single-Stage Snow Blower

Manufacturer: DEWALT
Model number: DCSNP2142Y2
Price: $999
Power source: 60V FlEXVOLT Battery
Weight: 59lbs Tool Only

Features and Specifications

• 2 way directional powered chute
• 3 Mode power selection – Eco, Normal and Power
• 7″ Steel single stage Auger
• Bright and easy to read LED dashboard showing battery state, power mode, high load indicator and fault indicator
• Twin LED Headlights
• Collapsible handles for storage

Snow Thrower or Snow Blower?

The DEWALT 21″ 60V MAX* Single-Stage Snow Blower sits in a class that many would call a snow thrower vs. a snow blower.  While this may seem like trivial semantics there is a fairly significant design difference between a single stage snow thrower and a larger two-stage or even three-stage snow blowers.

Single-stage machines like this DEWALT have a single rotating auger that performs double duty in breaking up the snow and throwing up a chute for removal.  They are lighter, have less moving parts and are propelled by the user.

A two-stage snowblower has a dedicated auger for breaking up the snow in the mouth of the machine and passing it up to a second faster spinning impeller that launches the snow out the chute.  These machines are heavy, typically propelled by self driving wheels and can move and throw much more snow than a single stage machine.

Design and User Experience

The DEWALT DCSNP2142 features a single 7″ steel auger that processes the snow and throws is up the chute.  The chute is motorized and can be rotated left and right quickly via two paddle switches mounted on the handle.  The handle features large Power ON and Power Mode buttons that are easy to select even with large gloves or mittens.

An auger activation bar runs along the top of the handle is the same form and function found on legacy push lawn mowers.  The handle is connected to the blower via a metal tube frame assembly that can be loosened to rotate and collapse the handle when not in use for storage.  The main housing is a mix of primarily sturdy plastics and metal reinforcement.

Performance

At the core of the DEWALT 21″ 60V MAX* Single-Stage Snow Blower is a brushless motor powered by 60V FLEXVOLT batteries.  This kit comes with two DCB612 12.0 Ah batteries.  Note however that these 240 Wh batteries are actually 4.0 Ah batteries when used in a 60V tool.  Only one battery is required to power the blower, but two is recommended for runtime considerations.

The conditions we tested this blower in were about as brutal and nasty as it gets for snow.  Heavy wet snow mixed with slush and hard ice made for a pretty tough test.  At the end of the day we were really impressed!

DEWALT advertises “clear up to 16 parking spaces” and “throw snow up to 40 ft”.  We understand these numbers are under ideal conditions and while we didn’t see numbers resembling that, we were impressed by how long the batteries lasted and how much snow (and water) were moved. With even the hardest packed snow the normal mode was able to ingest and throw the snow >10ft and up to 25 ft.  When MAX power mode was used it made a significant difference in snow throwing performance however it was clear that this put a rapid drain on the batteries.  The blower performed better with a steady flow of snow into the mouth and did not slow down even with a high power load indicator illuminating.

Important to understand is that the wheels are not power driven.  So all the forward movement must be done by the user.  In heavy snow this can require significant force to push the blower through the snow.

The bottom shave plate is grooved likely to help the blower slide along.  This does result in a thin layer of snow being left behind in places.

Price and Value

The DCSNP2142Y2 Kit is currently priced at $999 while the tool only is priced at $699.  As with most cordless tools these days the core performance and resultant cost lies with the batteries.  The kit comes with (2) DCB612 12.0 Ah batteries.  If priced out individually these batteries are currently selling between $300 and $320, totaling >60% of the kit cost.

The real hidden value of the blower and this kit are going to depend on the user.  Users who already own and use other DEWALT 20V and 60V tools may see a huge value in this kit.

Conclusions

The DEWALT 21″ Single-Stage Snow Blower really impressed us with its compact power and ability to chew through even the worst kinds of snow. I have found it light enough to pull up my deck stairs to help clear off my second story deck.  A job that previously was only achieved with back breaking shovel antics. For users that have a small driveway or grounds personnel who need to clear long stretches of sidewalks, this blower could be a goldilocks solution that fits in between shoveling and larger, heavier and more expensive multi-stage blowers.

DEWALT 60V Snow Blower Video Review

DEWALT 60V Snow Blower Review is a post from Tool Box Buzz

2023 Holiday Tool Gift Guide

This year’s TBB’s 2023 Holiday Gift Guide will help you pick out the perfect gift(s) for that hard-to-buy-for tradesperson in your life. Especially if you’re shopping for someone who just wants tools but already seems to have too many. Or that special person talks about tools and hardware even when they know you don’t have a clue what they are talking about. Yeah… we’re here to help!  Whether you need that last small gift or are looking to start off with a big bang, we have you covered. We go through the heartache, pain, and suffering of testing out some of the industry’s uniquest (yep, that’s a real word), most practical, and just plain coolest tools and job site gadgets to create a full-spectrum holiday gift guide.

To help you out, regardless of your budget, we broke down the tools by price categories which are:

• $30 and under:  The Simple gift
• $30-75:  The Perfect gift
• $75-200:  The Surefire gift
• Over $200:  Santa’s REALLY nice list!

And all of the tools in our 2023 Holiday Gift Guide are ones that are in our job site kits or our Pros’ workshops. So hang some lights and then get ready to hang out with us for a bit.

$30 and under Gifts | The Simple gift

• DEWALT Elite Ceramic-Coated Abrasives

If you are trying to think of something small to finish off your list or throw in a stocking these DEWALT abrasive discs are awesome. They come in a variety of sizes to fit a wide range of angle grinders. The ceramic abrasive quality is second to none. It may not seem exciting but having discs on hand that don’t burn out in a hurry is awesome when you’re in the middle of metal fabrication of any kind. It’s a fun way to let someone try a new brand or style of something they may already buy on a regular basis.

Purchase at DEWALT for $8-20

• Kobalt 24 & 48 in. Levels

We’re sure you builder has calibrated eyeballs (just like us) and doesn’t always need a level. But when they do… have them reach for one of these Kobalt levels. The 24″ level is great for most common indoor tasks like hanging pictures or shelves. And the 48″ level is great for more intense tasks like leveling framing or as a straight edge for plywood or drywall sheets. The bubbles on these Kobalt levels are easy to see, they are durable, and best of all the price is reasonable.

Purchase at Lowes for $18-25

• Milwaukee Tape Measure 2-Pack Set

We will probably never have a holiday gift guide without a tape measure. This year it’s the Milwaukee tape measures that caught our eye. They are the most essential tool at hand and one that typically wears out from such frequent use. These tape measures are easy to read, have a solidly designed locking lever, and are rugged as hell. They have great extension rigidity until they hit their fold point. They are sure to last until you decide to replace them next holiday season (and beyond). You cant go wrong with a Milwaukee tape measure.

Purchase at Home Depot for $20

• Gerber Zilch Knife

If you’ve relied on any of our previous holiday gift guides you’ll know that we love a good pocket knife. Chances are your tool lover may as well. Look for further than the Gerber Zilch. This is a sharp-as-hell out of the box, straightforward folding knife. There are multiple color schemes to choose from (we loved the tactical coyote brown and black knife). Its lightweight and sports a great belt clip. The locking mechanism is a standard inside handle locking tab design and it works great.

Purchase at Gerber for $25

• Elgin Firebolt Flashlight

The Elgin Firebolt is a well-rounded flashlight in every way. First, it features a tough yet lightweight metal case. And the case is hex shaped to prevent it from rolling off work surfaces. It also has a magnetic integrated into the side so you can stick it on a close metal surface to work hands free. Second, its satisfyingly bright (~100 lumens) for a single LED light. And third, the battery life (2x AAA batteries) is surprisingly efficient. And the IP66 rating means it’s actually quite weatherproof. Shoot, get a couple to leave in the shop or in some vehicles and you’ll be reaping the rewards of a solid holiday purchase for a long time to come.

Purchase at Elgin USA for $25

• Ryobi USB Rechargeable Inflator

Having an inflator in your vehicle can be a literal lifesaver. The Ryobi USB-battery digital readout inflator works wonderfully. It’s the most compact battery powered inflator we’ve used and includes an integrated inflator needle if you need to fill up a ball. The USB battery is recharged using a Type C USB cord which is pretty universal these days. Getting the tire pressure low warning on a cold winter morning is no fun but skipping a quick trip to the gas station or firing up your air compressor saves time and frustration.

Purchase at Home Depot for $30

• Milwaukee Hex Key Set

There are few things more annoying than having a missing hex key when you are in the middle of a task involving small bolts or fasteners. This Milwaukee hex key set eliminates that hassle by conveniently mounting common hex key sizes on a flip out style handle. The handle, unlike some cheaper versions, is sturdy and won’t crack under the torque applied from breaking free stuck fasteners. They are compact and easy to store too with hardened metal that won’t strip easily. These make a great small gift or stocking stuffer for sure!

Purchase at Home Depot for $30

$30-75 Gifts | The Perfect gift

• Craftsman Versastack Tool Box

A good storage option is always appropriate. And the Craftsman Versastack Deep Tool Box is a great option in the storage department. It checks all the boxes we look for — weather protected (IP54 rated), stackable, reconfigurable, durable, and cost effective. The last thing we want is to spend more on the toolbox than the tools inside them. But the Versastack is not a compromise as much as its a innovative solution. It allows you to fit a variety of tools and parts in mutliple compartments to make getting them safely to and from a jobsite hassle free.

Purchase at Lowes for $38

• KREG Rip Cut System

For those of us that may not have a panel saw set up in the garage or want to go through the hassle of laying out and fitting up a track saw… check out the KREG Ripcut System. This system incorporates a universal base to house your circular saw and a sturdy, adjustable guide bar to quickly and easily Rip panels to desired widths. It takes up hardly any space and is surprisingly accurate for rough carpentry jobs. And in this price category it probably doesn’t break the bank either.

Purchase at Home Depot for $40

• Microjig Dovetail Ratchet Clamp

One of our shop Pros recently needed some quick-adjusting clamps with a dovetail-compatible foot for a table saw rail and CNC table hold-downs. He tested out these Microjig Dovetail Ratchet Clamps and loved them. The foot securely slides along a T-Track or dovetail groove. The foot firmly ratchets into place and includes a spring mechanism to allow it to maintain its setting despite gravity’s best efforts. The angle of the foot is designed to work with a 14-degree dovetail as well so this clamp allows for completely custom jig and clamp designs that can be reconfigured with ease.

Purchase at Microjig for $42

• KREG Drawer Front Mounting System

We couldn’t decide which KREG tool we loved more (see above) so we decided to include the KREG drawer front mounting system as well. This custom jig set makes quick, accurate, and repeatable work of mounting drawer fronts on custom drawers. So not only does this work great for new build projects on the horizon but can also help with renovating current installs with easy drawers’ front swaps to upgrade your current abode. It’s another space efficient, low cost, unique tool that your tool lover might not realize they’ve always wanted.

Purchase at Kreg for $50

• Gearwrench 3-Ton Jackstand Set

Does your tool hound like to get under a hood and turn a wrench? If so, or if they aspire to, then check out the new Gearwrench 3 ton jack stands. They have a double pin locking feature for an added safety feature to make sure the vehicle you’re working on stays where it should – above you! They are rugged and offer an industry standard wide base and ratcheting adjustment design. Plus the yellow powder coat finish looks great… especially if your gift getter has other gold toned tools in the shop!

Purchase at ACME Tools for $50

• Garret Wade Caliper & Compass set

Fine craftsmanship and finish carpentry require precision. So whether your making sure the thickness of your substrates and materials is exactly the same or ensuring that multiple work points have the same center radius offset, these Garret Wade precision tools are perfect. They are crafted from solid back steel with brass fittings. So they not only are designed well but look outstanding. They come in a convenient storage box that will ensure they stay in place to be handed down to the next generation of woodworker in your family line.

Purchase at Garret Wade for $50

• Ryobi USB Rechargeable Soldering Pen

You know what we don’t love? Contorting our bodies into confined spaces while doing plumbing or electrical work and THEN having to manipulate a hot soldering iron and cord with Flux and wire. So we love a cordless option here to make maneuvering to secure (or resecure) a tight to reach pipe or wire connection. The Ryobi USB soldering iron incorporates a Type-C USB rechargeable, 2 Ah battery into a compact design to create a functional yet lightweight and comparatively inexpensive option to benefit any homeowner DIYer. It’s definitely worth considering!

Purchase at Home Depot for $70

$75-200 Gifts | The Surefire gift

• Bosch Colt 1-HP Palm Router

Palm or trim routers are very useful tools to ensure smooth laminates or layer-ed glue-up tasks. As far as routers go, they are lightweight and portable. The Bosch Colt 1-HP palm router is impressively powerful and smooth and stands out in this compact router class. It is great for small shops where power and outlets are plentiful. It is also an excellent choice for any CNC router tools and investments which is a task we tested heavily while trying out the Bosch Colt. The variable speed dial is responsive and stays in place despite constant vibrations which is an important feature. The collet was easy to access, and the quick release collar was well designed and easy to adjust. All in all, this is a great trim router option with all the core features we look for in a corded option.

Purchase at Lowes for $79

• Elgin Rampage Headphones

We’ve had Elgin USA hearing protection on our shops for years and are as impressed with them today as we were when we first put them on. And we appreciate a variety of designs to match a variety of tasks. So, while we love Elgin’s REBEL earbuds for welding and grinding, the RAMPAGE headphones are awesome for tasks like cutting and nailing. They fit snugly over your ears without becoming uncomfortable after hours of use. They offer a respectable 25 dB noise rating (OSHA compliant!) and connect to a phone via Bluetooth. Best of all though the button design was designed in an easy-to-operate-even-with-work gloves way. Use it to adjust volume or make calls with the integrated mic. These is truly a well thought out piece of hearing protection.

Purchase at Elgin USA for $85

• Go Rhino HS-30 Hitch Step

Not all of those getting gifts are young and spry. So if your gift target might be a little slower or more careful reaching into the bed of their truck these days, check out the Rhino hitch step. It’s a straightforward design that fits into a standard 2 in. female hitch receiver. Between the heavy-duty steel, powder coat finish, and non-slip surface treatment, this is a rugged and practical gift that will earn its keep time and time again. Even better? The angled-corners design of the HS-30 means that if you forget it’s mounted at walk into it (not that we ever do that) you are less likely to hobble away with a serious injury.

Purchase at Real Truck for $86

• Bosch BLAZE 165 ft. Green Laser Measuring Tool

When you need to frequently take long distance measurements this is the tool for you. But this Bosch BLAZE (GLM165-25G) does way more than just straight liine measurements. Integrated features include: Fixed/Continuous measurement, area, volume, indirect height, and wall area calculating among others. The green laser is extremely bright and easy to see even in full daylight at distance. And if you’re skeptical on its precision don’t be; this laser measurement tool is accurate to +/- 1/16 in.  Bosch included a haptic vibrate feature so even if you’re on a loud jobsite, you can still feel confirmation of button presses even if you can’t hear the audible beeps. Lastly, the BLAZE is a rugged design ready for the elements with an IP65 weather-protected rating and reinforced housing. This is a great investment for PROs and folks doing onsite estimates and measurement with regularity.

Purchase at Home Depot for $97

• Gerber FAST Tanto Knife

Does a knife enthusiast ever have enough knifes? Nope, no way. So if you’re looking for a good knife option with some unique features you should consider Gerber’s FAST Tanto knife. Gerber has an assisted opening design, called FAST, that makes this knife as fun to open as it is to use. It’s got a great textured grip that helps keep it firmly in your grip. And the black Tanto-style blade is different than your average round edged blade and really stands out. And at $99 its a mid-range option that feels more high end than that!

Purchase at Gerber for $99

• Kobalt Utility Cart

There is nothing more frustrating than setting down a tool mid task only to turn around and have it disappear. We blame it on shop Gremlins… Having a utility cart that easily rolls from task to task is a life saver for keeping the Gremlins at bay. This Kobalt cart makes it easy to sort and store your tools and accessories as you go. It saves you time and frustration. And can even prevent you from losing or accidently breaking pieces and having to re-buy them. It’s a great option that may not be the first thing they think of or ask for.

Purchase at Lowes for $119

• Husky Liners Weatherbeater Floor Mats

We admittedly put our work trucks through their paces. So, one of the first things we make sure they have is some heavy-duty rubber floor mats. These Husky floor mats fit like a glove and are built to stand up to the rigors of a work crew. But that doesn’t mean that they are only for work trucks. They look so good that they are an instant upgrade to any vehicle – cars, vans included. The only vehicle we wouldn’t put them on is a motorcycle. They are a breeze to pull out and hose or power wash off as well. And the sectioned design means that spills of mud won’t spill off the edges of the mat. Grab a set for an easy win.

Purchase at Real Truck for $60-199 ($125 as shown)

• Gearwrench Rolling Mechanics Seat

Sometimes it’s nice to get off your feet in the workshop. And when you can do that in a seat designed to make shop or mechanic work easier than all the better. This Gearwrench rolling mechanics seat features an adjustable height air shock and full 360-degree swivel to allow you to adjust to any angle or position required by the task at hand. Its powder-coated steel finish and rubberized, solvent-resistant seat are built to last. And maybe best of all? The base hoses 5 magnetic pie-shaped storage trays to conveniently hold your small parts as you work. Don’t wait to load one up so your holiday recipient can take a load off.

Purchase at Home Depot for $135

• Craftsman OVERDRIVE 121-piece Mechanics Tool Set

Another staple we like to include for gift guides is a well thought out hand tool set. And Craftsman’s OVERDRIVE mechanics set is a great option. It has all the common wrenches and sockets your tool lover will need to tackle any nut and bolt-based task they can dream up. It has a wide range of both metric and SAE sizes conveniently packaged in a hardshell clam case to keep them secure and accounted for. The gunmetal grey style finish looks great too. Plus, these sockets and wrenched meet or exceed all AMSE certified tolerances so they are plug and play for any commercial uses as well. You can’t go wrong here with this mechanics set from Craftsman, especially with an extra $50 off for the holidays.

Purchase at Lowes for $149

• Garret Wade 333 drill/driver Bit Set

Can we ever have enough drill and driver bits? No… we cannot. And this Garret Wade 333-piece drill and driver accessory set is a huge step in ensuring you always have the drill and driver bits you need on hand. The case makes for secure and organized storage which can be a huge timesaver vs. hunting for a loose accessory. Drill bit styles include: long and short masonry, long and short spade, TiN twist, black oxide twist, and brad point bits. Driver bits include: 100 hex shank drivers of every description, a drill sizer, multiple nail sets, drill stop collars, a countersink, and a dozen fractional socket drivers. Yeah, it’s a complete set for sure!

Purchase at Garret Wade for $160 (on sale)

• Danner Bull Run Chelsea Boots 6 in.

When you’re on your feet for hours at a time, usually on hard, rocky, or uneven surfaces, a good pair of work boots makes a world of difference. Enter the Danner Bull Run Chelsea boots. They look great and feel just as good. The Ortholite sole and steel shank keep your foot well supported and protected, as does Electrical Hazard protected sole (ASTM F2892-18 rated). In addition, the traction is oil and slip resistant while the lace-free slip on design means that wood or metal shavings and slag won’t get trapped in the tongue or laces. These boots are a great value considering they’re under $200. And if the person receiving them is inclined to get them re-soled vs replace them down the road then that’s even an option as well. There’s a reason Danner has a great reputation and these boots definitely live up to it!

Purchase at Danner Boots for $173

• Ryobi 18V Cordless Drill & Driver +2 Combo Kit

There was no way we could put together a gift guide without featuring a cordless too combo. We were still surprised to be able to put the tool combo in this price category though. Here’s the kicker though; this 2-tool Drill Driver combo comes with 2 free additional tools to choose from. Besides that, this Drill Driver combo kit is worth the cost on its own. It makes easy work of 1/4 in. hex shank bits and round bits up to 1/2 in. diameter while providing ample power for any DIY task you throw at it. Ryobi’s ONE+ 18V lineup has countless compatible tools so this is a great starting point for anyone looking to get into a cordless DIY lineup!

Purchase at Home Depot for $199

• Helly Hansen Insulated Oxford Work Jacket

Having to work outside on a cold jobsite in the winter can be miserable. So, we are always open to outdoor workwear to keep up warm and comfortable so we can focus on our work and not the weather. The Helly Hansen Insulated Oxford Jacket is a heavy-duty option that is warm and comfortable. We were impressed that it didn’t impede our overall mobility as much as other winter workwear we’ve tried out. Plus, It looks awesome so you can wear it out on weekends, and it will still impress. Helly Hansen is a go to brand for us because they deliver great looking, tough clothes that are built with the details in mind. And the insulated Oxford Jacket exemplifies these traits.

Purchase at Helly Hansen Workwear for $199

• Gearwrench 3 & 3.5 Low-Profile Ton Jacks

So, if you’re considering 3-ton jack stands why not up the ante with a heavy-duty jack from Gearwrench to go with it? Whether you opt for a standard 3 ton or 3.5-ton low profile jack, they’ll be thrilled. These are automotive tech geared, professional-level floor jacks. They offer exceptional speed and ease of lifting in a rugged piece of equipment. The protected handle is a nice feature to prevent accidental automotive paint scratching while the dual pistons create a smooth and easier lifting action. They even have an integrated small parts storage spot to throw small parts so they don’t get lost. Lastly, these jacks are certified to the ASME PASE lifting standard to keep any commercial uses industry safety compliant.

Purchase at ACME Tools for $190-220

$200+ Gifts | Santa’s REALLY Nice List!

• Milwaukee M18 Cordless Finish Nailer, 18GA

Here’s a simple fact… waiting for air compressors and dancing around air hoses is not ideal. So when we tested out the Milwaukee 18V finish nailer a while back, it didn’t take long for us to fall in love. This nailer is as smooth and reliable as any pneumatic one we’ve used without the hassle. and with approx. 1500 nails on a single 2Ah battery, the battery life won’t hold you back. It offers versatility and performance in a compact design that upholds Milwaukee’s standards of excellence. it is a great addition to the M18 lineup and would make a great gift for the handyperson on your shopping list. It also made it a great inclusion in our 2023 Holiday Gift Guide.

Purchase at Home Depot for $249

• Dovoh 3-plane 360-degree H3 laser level

We were very impressed with Dovoh’s new 3-plane, 360-degree laser. It has all the features we hoped for — super bright (110mw), green laser lines with fantastic optics (up to 197 ft!), rugged construction with a secure case and good rechargeable battery life up to 18 hrs (plus it comes with a spare battery).  The Dovoh 3-plane laser gives you the ability to easily switch between auto level mode or angle lock mode for non-level line projections. And it’s among the best as far as level accuracy goes (±1/13 in. at 33ft). It comes ready to mount on a standard tripod 1/4 in. x 20 threat mount. The magnetic base with the fine adjustment design allows you to easily get the exact alignment you need. And if you’re hesitant about going with a new brand, know that Dovoh backs their products with a 2-Year Quality Warranty + 5-Year Accuracy Warranty!

Purchase at Dovoh for $279 (10% off w/ code SASOFF10)

• DEWALT 20V Cordless Belt Sander

Most woodworkers have a variety of sanders, and a few of them are likely to be cordless. But a belt sander is often thought of as a corded tool and may not be one of them. The DEWALT 20V cordless belt sander (Bare tool) may just change this assumption. It proves power on par with mane 110V corded belt sanders. Better yet it features a swiveling shop vac port that provides good flexibility and a dust decreased (never free) environment. They lock-on button is easy to use, and the variable-speed trigger and dial settings allow for a wide range of speed settings. Loading new sandpaper is easy with the quick release lever too. and the 3×21 in. roll size is comparatively large for a cordless belt sander. This is on Santa’s really good list for a reason; it’s a really good sander!

Purchase at Lowes for $299 (Tool Only)

• Lund Duraloader Arched Aluminum Folding Truck Ramps

We load/unload a lot of tools and equipment into our work trucks. So anything that makes that job easier and lowers our risk of breaking them or hurting ourselves while doing it is a great thing. The Lund Duraloader Arched Folding Ramps are priceless when it comes to loading your truck. And if your gift receiver regularly loads an ATV, dirt bike, lawn mower, or other power equipment with wheels into a truck and doesn’t have a good set of ramps then just commit to these ramps now. They are long (10 ft.) and arched to provide a shallow entry angle and prevent bottoming out while loading. They only weigh 17 lbs yet can support 750 lbs per ramp. And they fold in half for easy truck bed storage. They are made of durable aluminum and have a great grip design to prevent slips and falls even in slick conditions.

Purchase at Real Truck for $299 (per ramp)

• Kobalt 7 in. 20V Cordless Wet Tile Saw

We were thrilled to test this tool out since the versatility offered by a cordless tile saw is phenomenal. cutting tile is not something that many folks think cordless for but after testing out the Kobalt 24V tile saw, you may want to reconsider. The water basin design does a good job of catching spray to recirculate while the full sliding top is smooth and allows for repeatable and accurate cuts to a variety of sized tiles. This tool is a godsend when working in a renovation with no power. It limits trips to and from the saw to remeasure tile fit since you can easily bring the saw right to your tiling location. And you don’t have to fight for generator outlets or drags cords to get there. Awesome!

Purchase at Lowes for $380

HAPPY HOLIDAYS… | 2023 Holiday Gift Guide!

We know shopping for tool lovers is definitely a labor of love. It makes you ask “What do you get someone who seems to already have everything?” Just trust TBB’s 2023 Holiday Gift Guide to give you some great suggestions whether you are looking for the perfect small gift or that one unbelievable, big gift. Happy Holidays from the Tool Box Buzz Team!

2023 Holiday Gift Guide is a post from Tool Box Buzz